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Preparation process,reaction mechanism, and control method ofpitch-based carbon fiber

2024 No. 01
465
167
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Authors:
LIU Jinchang
YAN Zuoxian
WANG Xinyu
XIE Qiang
LIANG Dingcheng
Unit:
School of Chemical and Environmental Engineering,China University of Mining and Technology-Beijing
Abstract:

Pitch-based carbon fiber is a crucial engineering material extensively utilized in aerospace, national defense, and military industries, etc. However, the lengthy preparation process and numerous influencing factors hinder the production of pitch-based carbon fiberwith exceptional mechanical performance. This work delved into the current state, methods, mechanisms, and regulation of raw materialpretreatment, pitch precursor preparation and control, melt - spinning, stabilization, carbonization, and graphitization to addressthese challenges comprehensively. It emphasized that the breakthrough direction for pitch-based carbon fiber lies in its molecular-level directional and controllable preparation. The raw materials for pitch-based carbon fiber include coal-based, petroleum-based, biomassbased, and polymer-based materials as well as pure compounds. Distillation and extraction are the common methods for the pretreatment ofraw materials. The preparation of pitch precursor is essentially a liquid-phase carbonization reaction that involves parallel hydrogen transferreactions and free radical reactions, including complex reaction processes such as cyclization, aromatization, oligomerization, and condensation. Aromatic oligomers condense at high temperatures to form the basic structural units of polycyclic aromatic hydrocarbon flakes,which continuously aggregate through thermal effect to form aggregates. The basic structural units stack together with the force of van derWaals, forming parallel stacking bodies to convert to basic building unit aggregates. The basic building unit aggregates can transform intolong-range disordered and short-range ordered non-graphitization structures under different reaction conditions, as well as into longrange ordered and short-range ordered graphitization structures. When the pitch precursors derive from coal-based, petroleum-based, andbiomass-based materials, the thermal condensation method with simple equipment, easy operation, and low cost is usually selected owingto their high reaction activity. In contrast, higher temperatures are required to initiate free radical reactions when pure compounds with lowreactivity such as naphthalene and methyl naphthalene are used as raw materials. Therefore, catalytic synthesis is usually used. Melt-spinning plays a role in shaping, and the diameter and shape of carbon fibers can be adjusted by changing the spinning parameters and theshape of the spinneret. Moreover, the molecular rearrangement effect of melt-spinning on the precursor of mesophase pitch is particularlysignificant, making it easier for graphite microcrystals to form ordered graphite crystal structures along the axial one-dimensional arrangement. To prevent the melting of pitch fibers during the carbonization process, it is necessary to transform the pitch fibers from thermoplastic to thermosetting, that is, through a slight oxidation reaction, the polycyclic aromatic hydrocarbon molecules in the pitch undergo oxidation, condensation, decomposition, and dehydration, forming a specific cross-linked structure, and ultimately generating a certain amountof oxygen-containing functional groups in the fiber structure. Carbonization is the formation of carbon fibers with molecular structural characteristics of carbon materials through complex chemical reactions and structural transformations of stabilized fibers. During the carbonization process, graphite microcrystals undergo rearrangement, non-carbon atoms are removed, and the carbon element content further increases. After graphitization, the graphite crystal structure becomes more complete and highly oriented, which transforms carbon fibers into graphite fibers and enhances their strength performance. In addition, it provides clear guidance for optimizing and improving time-consuming and energy-intensive stabilization steps in carbon fiber production.

Keywords:
carbon fiber
pitch-based
preparation
mechanism
control
Chart:
Articles:
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Citation format:
LIU Jinchang,YAN Zuoxian,WANG Xinyu,et al.Preparation process, reaction mechanism, and control method of pitch-based carbon fiber[J].Clean Coal Technology,2024,30(1):110-123.

About Journal

  • Executive director

    China Coal Science and Industry Group Co., Ltd

  • Sponsored by

    Coal Science Research Institute Co., Ltd
    Coal Industry Clean Coal Engineering
    Technology Research Center

  • Editor in Chief

    XIE Qiang

  • Vice Editor-in-Chief

    YU Chang
    SHI Yixiang
    ZHAO Yongchun
    DUAN Linbo
    CAO Jingpei
    ZENG Jie

  • Publication Frequencies

    Monthly

  • ISSN

    1006-6772

  • CN

    11-3676/TD

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  • RCCSE(A+)
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  • JST
  • Scopus

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