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Flow field optimization of SCR-DeNOx system in a 300 MW coal-fired power plant

2022 No. 06
417
305
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Authors:
HUANG Jun
LI Xinglei
RUAN Bin
LUO Sheng
LU Zhimin
YAO Shunchun
Unit:
Guangzhou Zhujiang Electric Power Co.,Ltd.,;School of Electric Power,South China University of Technology;Guangdong Province Key Laboratory of Efficient and Clean Energy Utilization;Guangdong Province Engineering Research Center of High Efficiency and Low Pollution Energy Conversion
Abstract:

Under the requirements of ultra-low emission,the excessive injection of ammonia in the SCR DeNOx reactor not only affects the economy,but has also causes a series of operation and maintenance problems such as air preheater blockage,electrostatic precipitator fouling,and bag paste. In order to improve the uniformity of SCR inlet flue gas velocity and ammonia-nitrogen molar ratio,the computational fluid dynamics simulation and optimization research of flue flow field on one side SCR reactor of an old 300 MW unit in a certain power plant were carried out. Using Fluent as the main tool and based on the analysis of the empty tower model and the original deflector arrangement,the SCR flue deflector structure was optimized,and a static mixer was arranged downstream of the ammonia injection grid to achieve uniform cross-sectional velocity and ammonia-nitrogen molar ratio in the first layer of catalyst. The relative standard deviation of the velocity of the empty tower scheme is 26.1%,and the relative standard deviation of the ammonia-nitrogen molar ratio is 24.8%,all of which can not meet the engineering design requirements. In the original scheme,six groups of deflectors are set at the gradual expansion and corner of SCR flue,and the uniformity of speed and concentration is greatly improved,the relative standard deviation of the speed is 13.9%,which can meet the engineering design requirements,while the relative standard deviation of the ammonia nitrogen molar ratio is 15.3%,which can not meet the design requirements of less than 10%. The flow deflector arranged in the optimized scheme eliminates the vortex and reflux of flue gas at the flue corner and gradual expansion. Meanwhile,the static mixer is installed to enhance mixing,so that the relative standard deviation of velocity is reduced to 11.4%,and the relative standard of ammonia-nitrogen molar ratio to 9.4%. The uniformity of the flow field in the SCR flue has been greatly improved and the speed and concentration uniformity meet the design requirements. At the same time,the pressure loss of the optimized scheme is 706 Pa,which meets the B-level design requirements. The results show that the reasonable arrangement of the baffle and static mixer can improve the uniformity of the flow field without causing excessive pressure loss. The present work has reference value for the optimization of the on-site SCR flow field retrofit.

Keywords:
SCR-DeNOx
flow field optimization
baffle
ammonia-nitrogen molar ratio
static mixer
Citation format:
黄俊(1988—),男,广东博罗人,工程师。E-mail:245582483@qq.com
通讯作者:姚顺春(1983—),男,浙江龙游人,教授,博士生导师,博士。E-mail:epscyao@scut.edu.cn
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  • Executive director

    China Coal Science and Industry Group Co., Ltd

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    XIE Qiang

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    YU Chang
    SHI Yixiang
    ZHAO Yongchun
    DUAN Linbo
    CAO Jingpei
    ZENG Jie

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