Chinese Science Citation Database Core Library(CSCD)Source Journals
Chinese Core Journals
Chinese Core Science and Technology Journals
RCCSE China Authoritative Academic Journal(A+)
Dutch Digest and Citation Database (Scopus)

Research and application progress of foaming technology of foam ceramics made from coal-based solid waste

2022 No. 01
703
551
OnlineView
Download
Authors:
MENG Fanhui
ZHANG Jinghao
DU Juan
LI Zhong
Unit:
State Key Laboratory of Clean and Efficient Coal Utilization, Taiyuan University of Technology;Guoyang Investment Consulting Co., Ltd.,
Abstract:

Coal-based solid waste mainly includes coal gangue discharged in the process of coal mining and coal washing, and fly ash discharged from coal-fired power plants. Because it cannot be utilised on a large scale, the continuous accumulation of coal-based solid waste caused serious environmental pollution. The improvement of environmental protection requirements makes the utilization of coal-based solid waste become the top priority of the coal industry. Foam ceramics is a new type of porous material with high temperature resistance, excellent performance and a wide range of applications. The use of coal-based solid waste to produce foam ceramics can not only realize the large-scale utilization of coal gangue and fly ash, reduce environmental pollution, but also reduce the cost of foam ceramics production. The main methods of producing foam ceramics from coal gangue and fly ash were reviewed, including foaming method, adding pore former method and the organic foam impregnation method. Different types of foaming agents can react or decompose to generate gas at high temperature, thereby creating pores in the blanks. The pore-forming mechanism of the pore-forming agent was mainly emphasized, including the effect of the amount of pore-forming agent on the pore distribution, pore size and morphology of the foam ceramics, as well as the performance of ceramic foam, such as porosity and compressive strength. The advantages and disadvantages of different preparation methods, the scope of application and main development directions were compared. The foaming method can control the anisotropy of the product, but the requirements for raw materials are relatively high, and the preparation process conditions are not well controlled. The organic foam impregnation method can regulate the morphology and composition of the foam ceramic, but it takes a long time to remove the organics. The pore former method can obtain products with complex shapes and different pore structures, but the pore former is prone to agglomeration. The application progress of foam ceramics in different fields was outlined. For different application fields, the focus of the foam ceramics performance and the requirements for the pore structure are also different. Due to the different complexity of the composition of coal-based solid waste, the development of foam ceramics is hindered to a certain extent. The problems that need to be solved in the production of foam ceramics from coal-based solid waste in the future were pointed out, i.e., to deeply study the material characteristics and sintering activity of coal-based solid waste, strengthen the theoretical study of the pore structure during the formation process, and establish the performance index system and performance standards of different types of foam ceramics produced from coal-based solid waste, so as to provide a reference for the subsequent research and large-scale application of foam ceramic properties.

Keywords:
coal-based solid waste
foam ceramics
preparation method
foaming process
porogenic agent
Citation format:
孟凡会(1981—),男,江苏连云港人,副教授,博士。E-mail:mengfanhui@tyut.edu.cn。
通讯作者:李忠(1964—),男,山西朔州人,教授,博士。E-mail: lizhong@tyut.edu.cn
Chart:
Articles:
--
Citation format:
--

About Journal

  • Executive director

    China Coal Science and Industry Group Co., Ltd

  • Sponsored by

    Coal Science Research Institute Co., Ltd
    Coal Industry Clean Coal Engineering
    Technology Research Center

  • Editor in Chief

    XIE Qiang

  • Vice Editor-in-Chief

    YU Chang
    SHI Yixiang
    ZHAO Yongchun
    DUAN Linbo
    CAO Jingpei
    ZENG Jie

  • Publication Frequencies

    Monthly

  • ISSN

    1006-6772

  • CN

    11-3676/TD

Covered by

  • CSTPCD
  • RCCSE(A+)
  • AJ
  • EBSCO host
  • Ulrichsweb
  • JST
  • Scopus

Contact us

New Media

  • Meichuanmei
    Meichuanmei
  • Clean Coal Technology
    Clean Coal Technology
  • Online Journals
    Online Journals
Website Copyright © {year} Clean Coal Technology
京ICP备05086979号-19
地址:Coal Tower, Hepingli, Chaoyang District, Beijing, China.
邮编:100013
Tel:86-10-87986452 / 010-87986451
E-mail:jjmjs@263.net