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Compositional analysis of deposits and corrosive layer on water-walls inside a coal-fired boiler under low-NOx combustion mode

2021 No. 05
495
308
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Authors:
WANG Yibin
WANG Meng
TAN Houzhang
ZHANG Sicong
ZHANG Xiaodong
YANG Zuwang
Unit:
School of Energy and Power Engineering,Xi′an Jiaotong University;China Energy Investment Corporation Branch Company of Yuci Power Generation; Xi′an GeRui Power Science and Technology Co.,Ltd.,
Abstract:

The reducing atmosphere at these regions between the top burner and the SOFA nozzle becomes stronger after the low-NOx combustion retrofit for a coal-fired boiler. Under this condition,the risk in high-temperature corrosion on water-walls increases sharply. Taking a 330 MW Tangentially Pulverized coal boiler as the object,samples were collected from water-walls surface at different position. The ash and corrosion layer were characterized by elements and minerals,and the causes of slagging on the water-cooled wall in the furnace and the high-temperature corrosion mechanism of pipe wall were analyzed. The results show that Si and Al elements in slags adhered to the water wall at different positions mainly exist as Al6Si2O13 and Al2SiO5,which increase the fusion temperature of ash particles. Fe element mainly exists in Fe2O3 and its enrichment is significantly higher than alkali or alkali earth metals. S and Zn elements and a small amount of Pb element are highly enriched in the layered deposits on water-walls which are located at the central height of B and F layer of burner. The content of Zn element is as high as 20%,mainly in the form of PbS,ZnS and ZnAl1.04S2.13. The fly ashes deposited on the surface of slags collected at the central height of F layer burner still contains about 7% unburnt carbon,which indicates that swirling flue gas may scour the water-walls. These fly ashes are mainly composed of Si,Al,Fe,C,S and Zn elements,mainly in the form of mullite,hematite and sulfides. The corrosive layer on the water-wall is mainly Fe1-xS,Fe7S8,Fe9S10 and Fe3O4,and contains a small amount of PbS and PbO1.57. The formation of Fe1-xS with varied crystal structure may be attributed to the difference in the local H2S partial pressure and temperature. Zn and Pb containing species are enriched in layered deposits via vaporization-condensation and the release from unburnt carbon particles adhered on depositing surfaces. While silicoaluminate-rich and iron-rich ash particles stick to the surfaces of water-walls via inertial impaction and thermophoresis deposition.

Keywords:
coal fired boiler
low-NOx combustion
slagging
hydrogen sulfide
high-temperature corrosion
compositional analyses
Citation format:
王毅斌(1990—),男,甘肃天水人,助理研究员,研究方向为固体燃料燃烧及灰颗粒撞击与黏附。E-mail:ybwang6639@mail.xjtu.edu.cn。通讯作者:谭厚章,教授,研究方向为煤粉燃烧、固体废弃物热化学利用及烟气相变凝聚节水。E-mail:hzt@mail.xjtu.edu.cn
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