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Flowfield optimization of SCR system in large size coal-fired unitsNOx ultra-low emission modification

2021 No. 05
311
202
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Authors:
ZHENG Yan
YAO Xuan
WANG Dongsheng
CHEN Xunqiang
LI Xiaojin
Unit:
Beijing Engineering Research Center of Power Station Gas Cleaning,Beijing Guodian Longyuan Environmental Engineering Co.,Ltd.,
Abstract:

Due to the problems of unstable SCR performance and excessive ammonia slip in coal-fired power plants,taking the SCR denitration system of a representative 660 MW supercritical pulverized coal boiler as an example,and combined with the characteristics of ammonia injection grid and stationary vortex ammonia injection mixer,the multi-dimensional optimization and transformation of the stationary vortex denitration ammonia injection mixing device was studied,and the process of flue gas flow,change and mutual mixing at various positions in the flue was analyzed. An optimization based on multi-effect staged mixing,zoning vortex ammonia injection and forced rectification was proposed. According to the CFD calculation results,the optimized design scheme of the SCR reactor system proposed in this paper can fully achieve the requirements of uniform flow field distribution and NH3/NOx mixed distribution. At the cross section in the first catalyst layer inlet,the coefficient of variance for flue gas flow velocity is less than 15%,and coefficient of variance for NH3/NOx mixing is less than 5%. The incident angle of the flue gas reaching the first catalyst layer is less than 10°. After the modification of the SCR reactor device,the overall distribution of NOx concentration at the outlet of the denitrification device is uniform,the average concentration is lower than the ultra-low emission limit,and the ammonia escape concentration value is much lower than the design value 3×10-6. The practical test results further verify the reliability of optimization method. Therefore,the upgrade idea and theoretical research method are of great significance to guide the ultra-low emission transformation of SCR system of large coal-fired units.

Keywords:
SCR reactor
zoning vortex ammonia injection system
CFD simulation
multi-effect staged mixing
rectifier
ammonia slip
ultra-low emission
Citation format:
郑妍(1989—),女,四川自贡人,工程师,研究方向为洁净煤技术、污染物控制。E-mail:12062255@chnenergy.com.cn
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