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    四角切圆燃煤锅炉生物质掺烧燃烧特性的数值模拟研究

    Numerical simulation study on combustion characteristics of biomass co-firing in tangentially fired coal-fired boilers with quadrant tangential firing

    • 摘要: 随着全球“双碳”目标紧迫及能源需求增长,燃煤锅炉清洁低碳技术成为研究热点。生物质能源因可再生、储量丰富、环境友好及其整个生命周期内零碳排放等优势,成为化石燃料的重要替代选项。生物质与煤掺烧策略能显著减少化石燃料消耗和温室气体排放,有效利用农业废弃物和林业残余物。目前,燃煤电站锅炉生物质掺烧技术多集中在600~660 MW对冲锅炉,300~350 MW四角切圆燃煤锅炉研究较少。由于该炉型燃烧特性复杂,掺烧生物质问题不明确,制约了生物质能源大规模应用。为此,采用Fluent软件,以某厂350 MW四角切圆燃煤锅炉为模拟对象。在确保燃料总热值以及一、二次风配比维持恒定的条件下,模拟了八种不同的掺烧工况。旨在揭示不同掺烧方式下锅炉温度场、烟气组分场、污染物排放和着火性能的影响规律。为生物质能源的规模化利用和“双碳”目标的实现提供技术指导和支持。研究结果表明:同磨或异磨掺烧生物质均可形成良好切圆燃烧。具体而言,下层磨掺烧时,主燃区温度可提升45.59 ~60.23 K,排烟温度上升幅度为2.49~6.31 K;上层磨掺烧对主燃区温度影响较小,幅度为−5.32~26.87 K,但排烟温度显著升高,排烟温度可提升14.64~17.75 K。生物质掺烧量与着火性能改善呈正相关,掺烧生物质有效的缩短了着火距离,最大降幅达0.48 m,并降低了着火温度,最多降低44.69 K。此外,生物质适量掺烧能有效降低NOx排放,但掺烧比例过大会导致热力型NOx生成增加而抵消减排效果。上层磨掺烧降NOx效果最佳,当D磨100%掺烧时NOx排放可减少91.34 mg/m3。生物质掺烧还提高了炉内主燃烧区域CO浓度,增量与掺烧量呈正相关,CO体积分数平均增幅在1 020.68×10−6~6 380.13×10−6,但炉膛出口处的CO浓度均能降至零。研究为生物质能源的规模化利用和“双碳”目标的实现提供了技术指导和支持,揭示了四角切圆燃煤锅炉掺烧生物质后的燃烧特性、着火性能改善、NOx排放控制以及CO浓度变化等关键机理,为燃煤电站的生物质掺烧技术提供了理论依据和实践参考。

       

      Abstract: The global pursuit of "dual carbon" goals and increasing energy demand has made clean and low-carbon technologies for coal-fired boilers a research hotspot. Biomass energy, characterized by its renewability, abundant reserves, environmental friendliness, and zero carbon emissions over its entire lifecycle, has emerged as a significant alternative to fossil fuels. Co-firing biomass with coal can significantly reduce fossil fuel consumption and greenhouse gas emissions while effectively utilizing agricultural and forestry residues. Currently, research on biomass co-firing in coal-fired power station boilers mostly focuses on 600~660 MW opposed-fired boilers, with less attention on 300~350 MW tangentially fired boilers. The complex combustion characteristics of this boiler type and unclear biomass co-firing issues have hindered the large-scale application of biomass energy. To address this, Fluent software was employed to simulate a 350 MW tangentially fired coal-fired boiler from a certain plant. Under constant total fuel calorific value and primary and secondary air ratios, eight different co-firing conditions were simulated. The aim was to reveal the influence patterns of different co-firing methods on the boiler's temperature field, flue gas component field, pollutant emissions, and ignition performance. This provides technical guidance and support for the large-scale utilization of biomass energy and the achievement of "dual carbon" goals. The research results indicate that good tangentially fired combustion can be achieved with biomass co-fired either in the same mill or different mills. Specifically, co-firing in the lower mills increases the main combustion zone temperature by 45.59 K to 60.23 K and the exhaust gas temperature by 2.49 K to 6.31 K. Co-firing in the upper mills has a minor impact on the main combustion zone temperature, ranging from -5.32 K to 26.87 K, but significantly increases the exhaust gas temperature by 14.64 K to 17.75 K. The amount of biomass co-fired is positively correlated with improved ignition performance, effectively shortening the ignition distance by up to 0.48m and reducing the ignition temperature by up to 44.69 K. Furthermore, appropriate biomass co-firing can effectively reduce NOx emissions, but excessive co-firing ratios can lead to increased thermal NOx generation, offsetting the emission reduction effect. Co-firing in the upper mills yields the best NOx reduction, with NOx emissions decreasing by 91.34 mg/m3 when 100% biomass is co-fired in Mill D. Biomass co-firing also increases the CO concentration in the main combustion zone of the furnace, with a positive correlation between the increment and the amount of biomass co-fired. The average increase in CO volume fraction ranges from 1020.68×10−6 to 6380.13×10−6, but the CO concentration at the furnace outlet can be reduced to zero. This study provides technical guidance and support for the large-scale utilization of biomass energy and the realization of the "dual carbon" goals. It reveals critical mechanisms governing combustion characteristics, improved ignition performance, NOx emission control, and CO concentration variations in four-corner tangential coal-fired boilers after biomass co-firing. The findings establish a theoretical foundation and offer practical guidance for implementing biomass co-firing technologies in coal-fired power plants.

       

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