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    40 MW燃煤锅炉混氨燃烧NOx生成特性数值模拟

    Numerical investigation on NOx formation characteristics of ammonia cofiring in a 40 MW coal-fired boiler

    • 摘要: 氨煤混燃是燃煤机组实现碳减排最具潜力的技术发展方向之一。但由于NH3燃料含氮量高,氨煤混燃可能导致锅炉NOx排放的大幅上升,成为限制燃煤电厂采用氨煤混燃的主要瓶颈。因此,亟需深入研究氨煤混燃的NOx生成特性,为实现锅炉混氨燃烧NOx排放的有效控制提供理论基础。以40 MW工业尺度燃煤锅炉为研究对象,采用CFD数值模拟研究混氨比(R_\mathrmNH_3 )对锅炉NOx生成的影响。锅炉NOx排放质量浓度模拟结果表明:在20%燃尽风率下,锅炉NOx排放质量浓度随R_\mathrmNH_3 增加呈先升高后降低趋势,在R_\mathrmNH_3 =5%时达到最大值197 mg/m3,在R_\mathrmNH_3 =25%时降至95 mg/m3,低于纯燃煤工况的137 mg/m3。模拟结果与40 MW锅炉混氨燃烧试验结果在定性和定量上皆良好吻合。NOx排放随R_\mathrmNH_3 增加的这种变化趋势是由于NH3燃烧存在NO生成和还原2条主要反应路径,NO在炉内的生成主要由燃烧初期高O2体积分数下NO的生成和后期低O2体积分数下NO的还原2个阶段构成,这2个阶段的NO生成和还原量综合决定了锅炉NOx排放量。模拟结果显示,尽管随R_\mathrmNH_3 增加,NO在炉内的整体生成和还原速率皆明显增加。但在R_\mathrmNH_3 = 0~ 5%,NO生成速率增速高于还原速率增速,而在R_\mathrmNH_3 = 5% ~ 25%,NO还原速率增速则高于生成速率增速,使NO的净生成速率在R_\mathrmNH_3 = 0 ~ 25%呈先上升后下降的变化趋势,这是40 MW锅炉氨煤混燃试验所观测到的NOx排放随R_\mathrmNH_3 增加呈先升后降趋势的原因。研究结果揭示了NH3的NO生成和还原反应路径相互竞争机制对锅炉氨煤混燃NOx排放的关键影响,为实现大容量燃煤锅炉氨煤混燃NOx排放控制提供了理论参考。

       

      Abstract: Ammonia-coal cofiring is one of the most promising technical routes to realize decarbonation of coal-fired power plants. However, due to the high nitrogen content of NH3, ammonia-coal cofiring may lead to significant increase of boiler NOx emission. This may become one of the key problems restricting the implementation of ammonia cofiring in coal-fired boilers. Therefore, it is imperative to study the NOx formation characteristics of ammonia cofiring in coal-fired boilers, so as to guide the development of effective NOx control methods. The present study numerically investigates the effects of ammonia cofiring ratio (R_\mathrmNH_3 ) on the NOx characteristics of boiler in a 40 MW industrial scale boiler. The simulation results of boiler NOx emission show that, under 20% overfire air flow rate, boiler NOx emission increases first and then decreases with the increase of R_\mathrmNH_3 , reaching maximum value of 197 mg/m3 when R_\mathrmNH_3 =5%, and dropping to 95 mg/m3 when R_\mathrmNH_3 =25%, which is lower than 137 mg/m3 of pure coal combustion. The simulation results are in good agreement with the ammonia cofiring testing results of 40 MW boiler both qualitatively and quantitatively. Such trend of boiler NOx emissions with the increase of R_\mathrmNH_3 is attributed to the competing reaction pathways between NO formation and reduction reactions in the process of NH3 combustion. The formation of NO in the boiler is mainly composed of the initial NO formation in the high O2 environment in the early stage of combustion and the NO reduction in the low O2 environment in the later stage of combustion. Boiler NOx emission is jointly determined by the formation and reduction of NO in these two stages. The formation and reduction rates of NO in the furnace both increase with the increase of R_\mathrmNH_3 . However, in the range of R_\mathrmNH_3 = 0−5%, the formation rate of NO increases faster than that of NO reduction, while in the range of R_\mathrmNH_3 = 5%−25%, the reduction rate of NO reduction increases faster than that of NO formation. As a result, the net formation of NO exhibits an increase-then-decrease trend as R_\mathrmNH_3 is increased from 0 to 25%. This is the reason why it was observed in the ammonia-coal cofiring testing of 40 MW boiler that the NOx emission increased first and then then decreased with increase of R_\mathrmNH_3 . The simulation results reveal the key influence of the competition mechanism between the NO formation and reduction reaction pathways of NH3 combustion on the NOx emission of ammonia-coal cofiring, which is of great significance to realize effective NOx control of ammonia cofiring in large scale coal-fired boilers.

       

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