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    循环流化床锅炉炉内原位催化脱硝技术研究及应用

    Development and application of in-situ catalytic denitrification technology for circulating fluidized bed boilers

    • 摘要: 循环流化床锅炉烟气NOx污染控制多采用选择性非催化还原技术(Selective Non-catalytic Reduction,SNCR)、选择性催化还原技术(Selective Catalytic Reduction, SCR)、低温氧化技术(Low Temperature Oxidation, LoTOx)或联合技术以实现烟气污染物的达标排放,繁杂的设备与剂耗为生产运行带来了更高的成本压力。为进一步控制循环流化床锅炉脱硝成本,根据炉内含氮化合物形态演变机制,制备了循环流化床锅炉炉内原位脱硝催化剂,并在实验室固定床、燃煤CFB锅炉中型反应器及工业锅炉上开展了催化剂应用性能评价。固定床评价条件下能够实现99%的NO脱除率;燃煤CFB中型燃烧器条件下,脱硝率为63.1%~78.1%,且具有优异的抗烧结性能;工业锅炉应用结果表明,投加炉料质量比5%的脱硝催化剂时,炉内NOx体积分数能够降低60%以上,并有效提高燃料效率。炉内原位脱硝催化剂的制备与应用,能够有效降低后续脱硝单元负荷,为循环流化床锅炉烟气污染控制提供了更具经济性和实用性的技术选项。

       

      Abstract: SNCR, SCR, LoTOx or combined technologies were commonly used in circulating fluidized bed(CFB) boiler to control the NOx emission for meeting the policy requirements. Nevertheless, introduction of those complicated equipments would bring extra expensive costs for production. In order to reduce the denitrification cost of CFB boiler systems, in-situ denitrification catalysts were designed and prepared based on the mechanism of the formation evolution of nitrogen compounds in CFB furnace. Denitration activity of the catalysts were measured within laboratory and industrial experiments. Denitration activity of the catalyst reached about 99% in fixed bed reactor condition, 63.1%−78.1% in medium scale CFB combustor, and the anti-sintering of the catalyst was also proved excellent during the experiments. In the industrial application, the NOx concentration in the exhaust gas decreased more than 60% by 5% addition of the catalysts to the bed material, meanwhile leading a higher fuel efficiency of the conbustion process. Development of the in-situ denitrification technology provides not only higher operation flexibility of the CFB boiler system, but also an alternative economical and practical option for its denitration process.

       

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