高级检索

    基于含钙矿石的CO2捕集与原位制备高品质合成气研究

    Research on CO2 capture and in-situ production of high-quality syngas with calcium-based ores

    • 摘要: 集成碳捕集与利用-逆水煤气变换工艺(ICCU-RWGS)有效结合CO2捕集与加氢转化过程,是降低工业碳排放、推动碳中和目标实现的关键技术路径之一。该工艺以钙基CO2吸附材料为核心,可直接将捕集的CO2原位加氢转化为合成气,其品质通常以M值衡量,即H2与COx的摩尔比。当前ICCU-RWGS研发中,关于不同M值合成气的定向调控及其匹配下游应用的研究仍较为有限。本研究旨在通过ICCU-RWGS技术高效制备M值为2.00-2.05的合成气,从而为下游费托合成、甲醇合成等工艺提供高适配性的原料气。基于吉布斯自由能最小化原理,对温度、压力及钙氢摩尔比(Ca:H2)等关键操作参数进行热力学平衡分析与计算,并进一步考察了H2O在加氢转化过程中的影响。结果表明,最佳操作条件为700 ℃、1 bar及钙氢比为1:2,此外,H2O的存在会对加氢转化性能产生不利影响,降低产物中COx的比例。在此基础上,采用钙基天然矿石作为吸附剂,在固定床反应器联用气体分析仪评价装置上开展了ICCU-RWGS工艺的实验研究。结果表明,当采用白云石作为吸附剂时,其在反应温度为700 ℃、压力为1 bar以及钙氢比为1:2的条件下,可获得目标M值的合成气产品,该条件与热力学预测结果一致。以M值为导向,进一步优化加氢再生过程钙氢比,并在最佳条件下探究了ICCU-RWGS的循环性能。结果表明,20个循环内的M值未发生显著衰减,且循环后的吸附剂未出现明显的烧结现象,展现出良好的循环稳定性和结构稳定性。总体而言,本研究在ICCU-RWGS工艺的基础上,通过系统调控操作参数提高产物中COx的摩尔比例,制备高品质合成气以满足下游化学品与燃料合成工艺需求,推动燃煤烟气CO2捕集及其高值化利用,进一步提升ICCU技术的经济性,为CCUS技术的进一步工业应用提供了理论支撑与实践指导。

       

      Abstract: The Integrated Carbon Capture and Utilization-Reverse Water Gas Shift (ICCU-RWGS) process effectively combines CO2 capture with hydrogenation conversion, making it one of the key technological pathways for reducing industrial carbon emissions and advancing the goal of carbon neutrality. At the core of this process is a calcium-based CO2 sorbent materials, which enable the in-situ conversion of captured CO2 into syngas through hydrogenation. The syngas quality is typically evaluated using the M-value, defined as the molar ratio of H2 to COx. However, current research on the targeted regulation of syngas with different M-value and their compatibility with downstream applications remains relatively limited. This study aims to efficiently produce syngas with an M-value ranging from 2.00 to 2.05 using the ICCU-RWGS technology, thereby providing highly compatible feed gas for downstream processes such as Fischer-Tropsch synthesis and methanol synthesis. Based on the principle of Gibbs free energy minimization, key operational parameters such as temperature, pressure, and calcium-to-hydrogen molar ratio (Ca:H2) were analyzed and calculated through thermodynamic equilibrium modeling. The influence of H2O during the hydrogenation conversion was also further investigated. Results indicated that the optimal operating conditions were 700 °C, 1 bar, and a Ca:H2 ratio of 1:2. Moreover, the presence of H2O had a negative impact on the hydrogenation performance, leading to a decrease in the COx content of the product gas. Building on these findings, experiments were conducted using natural calcium-based minerals as sorbents, in a fixed-bed reactor coupled with an on-line gas analysis system to evaluate the ICCU-RWGS process. Results indicated that when dolomite was used as the sorbent, syngas with the targeted M-value could be achieved under reaction conditions of 700 °C, 1 bar pressure, and a Ca:H2 ratio of 1:2. These results aligned well with the thermodynamic predictions. Furthermore, the cyclic performance of the ICCU-RWGS process was investigated, and the hydrogenation regeneration time was optimized with the M-value as the guiding criterion. The results showed no significant degradation in performance over 20 cycles, and no evident sintering of the sorbent was observed after cycling, demonstrating excellent structural and cyclic stability. Overall, this study systematically regulates operational parameters within the ICCU-RWGS framework to enhance the molar proportion of COx in the product gas, enabling the production of high-quality syngas tailored to downstream process requirements. This approach contributes to the valorization of CO2 captured from coal-fired flue gas and enhances the economic viability of the ICCU technology. The findings provide both theoretical support and practical guidance for the further industrial application of CCUS (Carbon Capture, Utilization and Storage) technologies.

       

    /

    返回文章
    返回