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    退役光伏电池封装介质乙烯−醋酸乙烯酯聚合物的热解机理

    Pyrolysis mechanism of ethylene-vinyl acetate polymer in retired photovoltaic cells

    • 摘要: 在“双碳”目标引领下,我国光伏产业持续发展,未来将迎来大规模光伏电池退役潮。退役光伏电池的无害化与资源化回收已成为新能源固废领域的研究热点。热解是一种极具潜力的高效处理退役光伏电池的方法,乙烯−醋酸乙烯酯聚合物(EVA)作为光伏电池核心封装介质,其热解行为直接影响退役组件的分离效率与产物回收价值,因此明晰EVA热解机理对开发高效热解回收工艺至关重要。采用密度泛函理论(DFT)方法,构建了主链含有6个碳原子的EVA模型,计算了键解离能以及主要反应路径的能垒,并结合反应速率常数分析揭示了EVA的热解反应机理。在反应初始阶段,EVA主要发生主链C—C键的均裂反应以及由氢转移引发的脱乙酰基反应,五元环过渡态能垒低至166.06 kJ/mol,生成乙酸与烃类自由基。在脱去主链上的所有乙酰基后,生成的长链烃中间产物可通过均裂反应以及分子内的氢转移反应使C—C键断裂,能垒最低为284.26 kJ/mol,生成CH4、乙烯、1−丁烯等短链烃以及自由基。部分中间产物还可以通过Diels-Alder加成反应与取代反应生成苯甲酸等芳香族化合物,速控步能垒最低为191.84 kJ/mol;随后乙酸会继续通过氢转移反应分解,能垒为274.61 kJ/mol,生成CO2和CH4。从分子层面阐明了EVA热解的机理,为退役光伏电池的定向热解调控、高值产物回收以及工艺参数优化提供了重要理论支撑。

       

      Abstract: Under the guidance of “dual carbon” goals, the photovoltaic industry has undergone rapid development, and a large-scale wave of photovoltaic module retirement is imminent. The harmless disposal and resource recovery of retired photovoltaic cells have emerged as a prominent research focus in the field of new energy solid waste. Pyrolysis is a highly promising and efficient method for processing retired photovoltaic cells. Ethylene–vinyl acetate copolymer (EVA), as the core encapsulation material of PV modules, directly affects the separation efficiency and product recovery value of retired modules during pyrolysis. Therefore, the pyrolysis mechanism of EVA needs to be clarified for the development of efficient pyrolysis recovery processes. Density functional theory (DFT) is adopted to construct an EVA model featuring a backbone with six carbon atoms, combining rate constant analysis to elucidate the pyrolysis mechanism of EVA. In the initial stage, EVA primarily undergoes the homolytic cleavage of the backbone C—C bonds and deacetylation reactions initiated by hydrogen transfer. The energy barrier of the five-membered ring transition state is as low as 166.06 kJ/mol, producing acetic acid and hydrocarbon radicals. After acetyl groups removing from the backbone, the long-chain hydrocarbon intermediates generated by pyrolysis undergo the C—C bond scission via homolytic cleavage and intramolecular hydrogen transfer. The lowest energy barrier is 284.26 kJ/mol, and short-chain hydrocarbons such as CH4, ethylene, 1-butene, and free radicals are generated. Some intermediates further participate in Diels-Alder and substitution reactions to form aromatic compounds like benzoic acid, and the energy barrier of the rate-determining step is as low as 191.84 kJ/mol. Subsequently, acetic acid continues to decompose via hydrogen transfer reactions with an energy barrier of 274.61 kJ/mol, generating CO2 and CH4. The pyrolysis mechanism of EVA is elucidated at the molecular level, providing important theoretical support for the targeted pyrolysis regulation, high-value product recovery and process parameter optimization of EVA materials of retired photovoltaic cells.

       

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