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    煤气化细渣浮选脱碳试验研究

    Experimental study on decarbonization of coal gasification fine slag by flotation

    • 摘要: 煤气化细渣是煤炭气化过程中产生的固体废弃物,目前主要通过填埋方式处理,但由于其含碳量较高,仍具有一定的利用价值,碳灰分离是实现其减量化、资源化利用的关键。以榆林地区煤气化细渣为研究对象,采用浮选方法进行脱碳试验,在基本特性分析的基础上,研究不同浮选条件及工艺对分选效果的影响,当柴油用量14kg/t、仲辛醇用量14kg/t时,经一次分选,精矿产品灰分为37.88%,尾矿产品灰分为51.65%,可燃体回收51.99%;采用一粗一精一扫浮选工艺流程,粗选柴油用量14kg/t、扫选柴油用量7kg/t时,可得精矿灰分18.87%、产率20.30%的产品,最终计算精矿产率为41.76%,灰分27.92%,可燃体回收55.08%。通过一粗一精一扫浮选工艺流程,该煤气化细渣中的碳灰得到较好的分选分离,但整体浮选药剂消耗过高,且粗选过程细粒物料更易上浮成为精矿产品,扫选过程继续添加药剂后才能使粗颗粒物料有效上浮,导致出现扫选精矿比精选精矿灰分更低的现象。对该煤气化细渣样品进行表面形貌、孔隙结构、表面官能团分析以及小浮沉试验,表明样品比表面积大、孔隙结构发达,易吸附大量药剂,导致浮选药剂消耗过大,经济性差。

       

      Abstract: Coal gasification fine slag is a solid waste produced in the process of coal gasification. At present,it is mainly treated by landfill.However,due to its high carbon content,it still has certain utilization value. Carbon and ash separation is the key to realize its reduction and resource utilization. Taking coal gasification fine slag in Yulin as the research object,the decarbonization test was carried out by flotation method. Based on the analysis of basic characteristics,the influence of different flotation conditions and processes on separation effect was studied. When the amount of diesel oil is 14 kg/t and the amount of sec-octyl alcohol is 14 kg/t,the ash content of concentrate product is 37.88%,the ash content of tailings product is 51.65%,and the combustible recovery is 51.99% after roughing separation. The concentrate ash content of 18.87% and the yield of 20.30% can be obtained by one roughing one cleaning and one scavenging flotation process when the amount of diesel oil is 14 kg/t in roughing and the amount of diesel oil is 7 kg/t in scavenging. The final calculation shows that the concentrate yield is 41.76%,the ash content is 27.92%,and the combustible recovery is 55.08%. The carbon and ash in the coal gasification fine slag is well separated by one roughing one cleaning and one scavenging flotation process,but the flotation reagent consumption is too high,and the fine materials are more likely to float up into concentrate products in the roughing process. The addition of reagent in the scavenging process can make the coarse materials float up effectively,resulting in the phenomenon that the ash content of the scavenging concentrate is lower than that of the cleaning concentrate. The surface morphology analysis,pore structure analysis,surface functional groups analysis and float and sink analysis of coal gasification fine slag samples show that the samples with large specific surface area and developed pore structure are easy to absorb a large amount of reagents,resulting in excessive consumption of flotation reagents and poor economy.

       

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