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    1 000 MW燃煤机组掺烧沙柳成型燃料制粉和燃尽特性

    Milling and burnout characteristics of co-firing salix pellets in a 1000 MW coal-fired power plant

    • 摘要: 掺烧生物质是煤电机组实现低碳化改造的重要路径之一。为探索大型燃煤机组磨煤机耦合直接掺烧生物质颗粒的可行性,在国内首次利用某1000 MW机组现有的制粉和燃烧系统开展了煤粉炉掺烧沙柳成型颗粒试验,分析了中速磨磨制成型生物质颗粒的制粉特性和安全性,并研究了生物质掺烧对燃尽和粉煤灰特性的影响。试验结果表明,沙柳成型颗粒经中速磨磨制后的料粒径主要集中在1000 μm以下,中速磨研磨沙柳成型颗粒具有可行性,磨机安全,制粉的最大出力可达设计磨煤出力的40%以上。生物质掺烧会使粉煤灰中出现较多的黑色大颗粒,并显著改变粉煤灰粒径分布特性,其中100~180 μm的颗粒占比减小,而50~75 μm的颗粒占比增大,且不同粒径区间不规则形状颗粒占比均有所增加。此外,飞灰含碳量随生物质掺烧量增加逐渐升高,生物质掺烧量由25 t/h增加至40 t/h时飞灰含碳量从0.77%升高至1.01%,生物质掺烧量为45 t/h时飞灰含碳量明显上升,升高至1.69%。进一步根据灰平衡理论对机组掺烧生物质的飞灰含碳量和燃尽率进行分析,发现生物质的飞灰含碳量随掺烧量增加先小幅波动后显著上升,但均维持在13%以上,而燃尽率呈现先小幅波动后显著下降的趋势;当掺烧量为25~40 t/h时,燃尽率均保持在99%以上,但掺烧量增加至45 t/h时,燃尽率略微下降。尽管掺烧后生物质飞灰含碳量有所增加,但考虑到生物质灰分含量低等原因,实际燃尽效率仍较高,生物质掺烧后总体对燃料燃尽影响并不显著。因此,大型燃煤机组磨煤机耦合直接掺烧沙柳成型颗粒具有较高的可行性,但需合理控制生物质粉料粒径和掺烧比例以确保燃烧效率和锅炉运行稳定性。本研究对我国大型燃煤机组磨煤机耦合直掺生物质具有重要参考意义。

       

      Abstract: Co-firing biomass is one of the important pathways for achieving low-carbon retrofit of coal-fired power plant. To explore the feasibility of directly co-firing biomass pellets with coal in large coal-fired power plant, a field test using existing pulverizing systems for salix pellets pulverization was conducted in a 1000 MW coal-fired power plant for the first time. Milling characteristics and safety of the medium-speed mill in grinding biomass power plant for the first time. Milling characteristics and safety of the medium-speed mill in grinding biomass pellets, influence of biomass blending on the fly ash and fuel burnout characteristics were analyzed. Results show that biomass powder particle size of the sand willow pellets, after being ground by a medium-speed mill, is primarily concentrated below 1000 μm. The medium-speed grinding of sand willow pellets is feasible, and the maximum output of the grinding process can exceed 40% of the designed coal mill output. The results of combustion characteristics with biomass addition show that more large black and irregularly shaped particles in the fly ash was observed. And the increase of biomass co-firing rate decreased the proportion of particles within size ranging 100-180 μm, while increased the proportion of particles within size ranging 50-75 μm. Besides, the unburned carbon content in fly ash gradually increased with the increasing biomass co-firing rate. With biomass co-firing amount increasing from 25 t/h to 40 t/h, the fly ash carbon content increased from 0.77% to 1.01%. With biomass co-firing amount reached 45 t/h, the fly ash carbon content increased to 1.69%. Further analysis on the carbon content and burnout rate of biomass fly ash on basis of ash balance theory, demonstrated a trend of slight fluctuation followed by a significant decrease with the co-firing rate of biomass increasing. Within biomass co-firing rate ranging 25-40 t/h, the burnout rate remained above 99%. With biomass co-firing rate further increasing to 45 t/h, the burnout rate decreased slightly. Although the carbon content of biomass fly ash increases after co-firing, the actual burnout efficiency remains high due to the low ash content of biomass. Therefore, biomass co-firing has minimal impact on fuel burnout. The direct co-firing of salix pellets in large coal-fired power plant with medium-speed mills is highly feasible. However, the particle size of biomass powder and the co-firing ratio should be kindly regulated in order to ensure combustion efficiency and boiler operational stability. This study provides important field guidance for the direct co-firing of biomass in large coal-fired power plant in China.

       

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