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    大比例燃用黄秆循环流化床锅炉设计

    Design of a large scale yellow stalk circulating fluidized bed boiler

    • 摘要: 生物质作为一种重要清洁能源,在替代传统燃料减少碳排放上有着得天独厚的优势。发展循环流化床锅炉直燃生物质发电技术,对促进我国能源绿色循环发展和碳中和等方面具有重要意义。我国黄秆生物质储量丰富,但由于其高碱、高氯等固有特性,在作为发电原料上利用更为困难,目前燃用黄秆生物质锅炉常出现沾污腐蚀等影响锅炉长周期稳定运行的问题。以某220 t/h高温高压大比例燃用黄秆生物质循环流化床锅炉为例,锅炉设计燃料为50%黄秆和50%灰秆,每年预计可利用生物质45.7万t,减排37万tCO2。为解决大比例燃用黄秆生物质锅炉沾污腐蚀影响锅炉可靠性的问题,提出了一系列措施:采用较低床温设计防止炉内结焦,并从源头上抑制碱金属析出;尾部烟道最上级受热面采用大节距低壁温的水冷蒸发管束,快速降低下游受热面入口烟温,避开沾污敏感温度区间,同时降低炉膛流化速度和尾部受热面烟气流速,尾部受热面采用顺列布置减少烟气扰动,在旋风分离器入口烟道和回料器立管上分别增设多股高压吹扫风和除焦风的措施,解决沾污问题;将壁温>480 ℃的高温级过热器布置在炉膛内,利用主循环回路的大量循环物料冲刷,避免碱金属氯化物沉积在受热面上造成腐蚀,受热面管全部采用SA-213TP347H材质,同时尾部低温级过热器采用12Cr1MoVG材质的措施,解决高温腐蚀问题;利用“外置式空预器+分级省煤器”特殊结构替代常规空预器,通过控制外置式空预器给水流量控制排烟温度,在达到相同排烟温度情况下,大幅提高末级受热面金属壁温,减少氯化物和硫酸的在末级受热面冷凝析出的可能性,解决低温腐蚀问题。

       

      Abstract: Biomass, as an important clean energy source, has unique advantages in replacing traditional fuels and reducing carbon emissions. The development of direct combustion biomass power generation technology for circulating fluidized bed boilers is of great significance for promoting China's green energy cycle development and carbon neutrality. China has abundant reserves of yellow straw biomass, but due to its inherent characteristics such as high alkalinity and high chlorine, it is more difficult to utilize it as a power generation raw material. Currently, boilers using yellow straw biomass often suffer from pollution and corrosion, which affect the long-term stable operation of the boiler. Taking a 220 t/h high-temperature and high-pressure cfb boiler that uses a large proportion of yellow straw biomass as an example, the boiler is designed with 50% yellow straw and 50% ash straw as fuel. It is expected to utilize 457 000 tons of biomass annually, reducing 370 000 tons of CO2 emissions. A series of measures have been proposed to solve the problem of contamination and corrosion affecting the reliability of boilers that burn a large proportion of yellow straw biomass. A lower bed temperature design is adopted to prevent coking in the furnace and suppress alkali metal precipitation from the source. The upper heating surface of the tail flue adopts a large pitch low wall temperature water-cooled evaporation tube bundle to quickly reduce the inlet flue gas temperature of the downstream heating surface, avoid the contamination sensitive temperature range, and reduce the furnace fluidization speed and tail heating surface flue gas flow rate. The tail heating surface is arranged in a row to reduce flue gas disturbance. Multiple high-pressure blowing air and coke removal air are added to the inlet flue of the cyclone separator and the riser of the material return device respectively to solve the contamination problem; Arrange the high-temperature stage superheater with a wall temperature greater than 480 ℃ in the furnace, and use the large amount of circulating materials in the main circulation loop to wash away and prevent alkali metal chlorides from depositing on the heating surface and causing corrosion. All heating surface tubes are made of SA-213TP347H material, and the low-temperature stage superheater at the tail can be made of 12Cr1MoVG material to solve the problem of high-temperature corrosion; By using the special structure of "External air preheater + Graded economizer" instead of conventional air preheater, the exhaust temperature can be controlled by controlling the feedwater flow rate of the air preheater. Under the same exhaust temperature, the metal wall temperature of the final heating surface can be significantly increased, reducing the possibility of chloride and sulfuric acid condensation and precipitation on the final heating surface, and solving the problem of low-temperature corrosion.

       

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