高级检索

    大规模煤电碳捕集装置的试验研究及测试

    Experimental research and testing of large-scale carbon capture devices for coal-fired power plants

    • 摘要: 碳捕集技术是解决我国电力行业CO2排放的重要技术手段,为了指导煤电机组大规模碳捕集装置吸收剂、工艺、设备的选择,掌握煤电化学吸收法碳捕集装置的实际运行规律。依托国能锦界已建成的15万t/a碳捕集装置,该装置采用了新型节能工艺、新型吸收剂及优化设备,并实现了长周期运行,综合考虑碳捕集装置吸收剂胺浓度、吸收剂CO2负荷、污染物排放、捕集率及再生热耗等关键性能指标,研究提出针对性的测试方法,测试复合胺吸收剂在工业尺度的碳捕集装置的性能指标,分析碳捕集装置主要创新节能工艺效果,结合碳捕集装置的运行情况,综合比较3种节能工艺级间冷却、富液分流和贫液闪蒸压缩工艺(MVR)的效果,进一步研究碳捕集装置吸收塔顶的污染物排放与吸收塔水洗温度的规律。结果表明,吸收剂气液比显著影响吸收塔气液传质过程,因此对再生热耗、工艺参数均有较大影响,当气液质量比在4~4.1时,碳捕集系统的再生热耗最优;级间冷却工艺可提高吸收塔的吸收性能,当级间冷却温度为40 ℃时,效果最佳时再生热耗降低约9.7%;吸收塔出口的温度应控制在40~50 ℃范围内污染物排放水平可控;富液分流有效回收系统热量,当富液分流比例约5%时,再生热耗降低约12%;MVR工艺节能效果与压差紧密相关,该套碳捕集装置的整体再生热耗可达到2.35 GJ/t。

       

      Abstract: Carbon capture technology is an important technical means to solve CO2 emissions in China's power industry. In order to guide the selection of absorbents, processes, and equipment for large-scale carbon capture devices in coal-fired power plants, and to understand the actual operation rules of chemical absorption carbon capture devices in coal-fired power plants, Relying on the 150,000-ton-per-year carbon capture device that has been built by Guoneng Jinjie, which adopts new energy-saving processes, novel absorbents, and optimized equipment, and has achieved long-term operation. Comprehensively considering key performance indicators such as amine concentration in the absorbent, the CO₂ load of the absorbent, pollutant emissions, capture rate, and regeneration heat consumption, a targeted test method is studied to evaluate the performance of mixed amine absorbents in industrial-scale carbon capture devices. The effectiveness of the main innovative energy-saving processes in the carbon capture device was analyzed. Based on operational data, the study comparatively evaluated three energy-saving processes: inter-stage cooling, rich solvent split, and lean solvent flash compression (MVR). Further investigation was conducted into the relationship between pollutant emissions at the top of the absorber and the wash water temperature of the absorber. The results show that the gas-liquid ratio of the absorbent significantly affects the gas-liquid mass transfer process in the absorber, thereby substantially influencing regeneration heat consumption and process parameters. When the gas-to-liquid ratio is between 4 and 4.1, the carbon capture system achieves optimal regeneration heat consumption; the interstage cooling process can improve the absorption performance of the absorption tower, achieving optimal results at a cooling temperature of 40 ℃, where the regeneration heat consumption decreases by about 9.7%; The outlet temperature of the absorber should be controlled within 40-50 ℃ to maintain controllable pollutant emission levels; The rich liquid splitting effectively recovers system heat, reducing regeneration heat consumption by about 12% when the rich liquid splitting ratio is approximately 5%; the energy-saving effect of the MVR process is closely related to the pressure difference, and the overall regeneration energy consumption of this carbon capture facility can reach 2.35 GJ/tCO2.

       

    /

    返回文章
    返回