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    燃煤锅炉混氨燃烧NOx排放特性及工程应用NOx预测模型

    NOx emission characteristics of ammonia cofiring in coal-fired boiler and engineering NOx prediction model

    • 摘要: 燃煤锅炉混氨燃烧是燃煤机组低碳化的主要技术发展方向之一。但由于氨燃料含氮量高,混氨燃烧可能导致锅炉NOx排放的大幅上升,因此,能否实现NOx排放的控制是决定燃煤锅炉混氨燃烧技术可行性的关键之一。为此,对氨–煤混燃实验研究中所观测到的NOx排放随混氨比例(R_\mathrmNH_3 )的不同变化趋势进行了综述,并基于最新实验研究结果给出了这些不同NOx趋势的统一机理解释——NO在炉内的净生成量取决于NH3的NO生成和还原反应在整个炉膛空间不同O2浓度环境下的持续竞争过程。在锅炉运行环境下,NOx排放主要由炉膛主燃区初始燃烧阶段NO的大量生成、还原区NH3对NO的还原和燃尽区残余NH3与燃尽风反应所导致的NO生成这几个阶段所综合决定;不同炉内O2浓度环境下,此NO生成–还原–生成过程可叠加产生多种NOx排放随R_\mathrmNH_3 变化趋势。因此,氨–煤混燃实验中所观测的各种NOx排放趋势不应简单地归因于混氨比例或方式的影响,而应综合考虑不同混氨条件所导致的NH3在炉内燃烧反应环境的变化的影响。基于氨–煤混燃NO生成机制,进一步阐述了开发工程应用燃煤锅炉混氨燃烧NOx预测模型所需考虑的关键因素,重点强调了将对炉内流场和O2分布有直接影响的锅炉设计与关键运行参数转化为模型边界条件和模型参数的必要性。通过对40 MW锅炉和600 MW锅炉混氨燃烧的模拟,对比和验证了不同NO反应模型。结果表明,所提出的修正Østberg机理对NOx排放的预测结果在定性和定量上皆与锅炉试验结果良好吻合。模拟结果还揭示了锅炉混氨燃烧NO生成的一个特殊性质:尽管NH3进入炉膛后会迅速生成大量NO,但其作为气体燃料对O2的快速消耗,将在紧邻NO生成区域的下游形成一个乏O2还原区,使刚刚生成的NO在此区域随即被未燃尽残余NH3大量还原。这一特殊性质大幅降低了锅炉混氨燃烧的NO净生成量。

       

      Abstract: Ammonia cofiring in coal-fired boilers is one of the promising technical routes for the decarbonization of coal-fired power plants. However, ammonia cofiring could potentially result in drastic increase of NOx emissions due to its high nitrogen content. Effective control of NOx emissions is thus one of the key factors that affect the technical feasibility of ammonia cofiring in coal-fired boilers. Therefore, the divergent trends of NOx emissions with respect to NH3 cofiring ratio (R_\mathrmNH_3 ) observed in experimental studies were systematically reviewed. A unified mechanism underlying these divergent trends was proposed — the net NO formation is determined by the competition between the NO formation and reduction reactions of NH3 in the varying O2 environment of the furnace. In a boiler environment, NOx emissions are jointly determined by the NO formation during the initial stage of combustion in the main combustion zone, NO reduction by NH3 in the reduction zone, and NO formation by the oxidation reaction of residual NH3 with staging air in the burnout zone. The NO formation-reduction-formation processes can add up to generate a variety of NOx emission trends. Therefore, the divergent NOx trends observed in the experiments should not be simply attributed to the effects of NH3 cofiring mode or ratio but should comprehensively take into consideration the resultant changes of NH3 combustion environment brought about those different NH3 cofiring conditions. Based on the above NO formation mechanism of NH3-coal cofiring, the key factors that should be considered in engineering NOx prediction model of NH3 cofiring were further elucidated, with particular emphasis on the necessity of converting the key boiler design and operating parameters, which directly affect the furnace flow and O2 distributions, to the boundary conditions of the model. By simulating NH3 cofiring in a 40 MW boiler and a 600 MW boiler, respectively, the results by different NO models were compared and validated. Results indicated that the modified Østberg mechanism showed good qualitative and quantitative agreement with the testing results. Furthermore, the results revealed a distinctive NOx formation characteristic of NH3 cofiring. Although NH3 combustion may generate a large amount of NO, due to the rapid combustion consumption of O2 by NH3, an O2-deficient NO reduction zone is formed adjacent to the high NO formation zone in which the initially formed NO is going to be immediately reduced by the residual NH3. This characteristic contributes to a substantial reduction in the net NO production of NH3 cofiring.

       

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