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    低碳费托合成技术的现状与展望

    Current situation and prospect of low-carbon Fischer-Tropsch synthesis technology

    • 摘要: 费托合成技术作为适配我国 “富煤、贫油、少气” 资源禀赋的关键能源转化技术,已实现从实验室研究到大规模工业化的跨越,在保障我国能源安全、提供多样化高附加值产品及生产清洁燃料方面成效显著。然而,煤基费托合成技术碳排放较高,与我国 “双碳” 目标存在突出矛盾,其每吨产品CO2排放量高达6.86~9.00 t,减排转型迫在眉睫。系统剖析费托合成多环节碳排放来源,从低碳催化剂研发、工艺集成优化、碳捕集封存融合、可再生碳源替代四大核心路径,综述近年来低碳费托合成的技术进展与工程实践。重点阐述疏水改性、纯相碳化铁及助剂改性催化剂在抑制CO2生成中的作用,部分疏水改性、纯相碳化铁及助剂改性催化剂已实现低至5%的CO2选择性,碳利用效率最高达90%;分析余热梯级利用、与整体煤气化联合循环发电系统集成、绿电绿氢耦合等工艺优化方案;梳理碳捕集封存技术在费托合成多环节的应用现状与挑战;探讨CO2与生物质作为可再生碳源的技术路径与前景,相关技术中CO2加氢制汽油、生物质费托合成制绿色航煤已实现千吨级中试运行。低碳费托合成技术目前在催化剂、工艺优化、碳处理与替代领域已经取得显著进展,但在工程实践中仍然存在诸如疏水催化剂稳定性待验证、碳捕集封存技术成本高、生物质原料难以做到稳定供应等问题,需要在未来持续推进研究。

       

      Abstract: As a key energy conversion technology adapting to China’s resource endowment of “rich in coal, poor in oil, and scarce in gas”, the Fischer-Tropsch synthesis (FTS) technology has achieved a leap from laboratory research to large-scale industrialization. It has demonstrated remarkable effects in safeguarding China’s energy security, providing a variety of high-value-added products, and producing clean fuels. However, the coal-based FTS technology has relatively high carbon emissions, which poses a prominent contradiction with China’s “dual carbon” goals. The CO2 emission per ton of its products is as high as 6.86−9.00 tons, making emission reduction and transformation an imminent task. Sources of carbon emissions in multiple links of FTS are systematically analyzed, and technical progress and engineering practices of low-carbon FTS in recent years are reviewed from four core paths: Research and development of low-carbon catalysts, process integration and optimization, integration of carbon capture and storage (CCS), and substitution of renewable carbon sources. The role of hydrophobic modified catalysts, pure-phase iron carbide catalysts, and promoter-modified catalysts in inhibiting CO2 generation is focused on expounding. Some of these catalysts have achieved a CO2 selectivity as low as 5%, with the carbon utilization efficiency reaching up to 90%. Process optimization schemes such as cascade utilization of waste heat, integration with the integrated gasification combined cycle (IGCC) power generation system, and coupling with green electricity and green hydrogen are also analyzed. The application status and challenges of CCS technology in multiple links of FTS are sorted out, and the technical paths and prospects of using CO2 and biomass as renewable carbon sources are discussed. Among the related technologies, the production of gasoline via CO2 hydrogenation and the production of green aviation fuel via biomass-based FTS have been realized in kiloton-scale pilot operation. At present, significant progress has been made in low-carbon FTS technology in the fields of catalysts, process optimization, carbon treatment and substitution. However, in engineering practice, there are still problems such as the need to verify the stability of hydrophobic catalysts, the high cost of CCS technology, and the difficulty in achieving stable supply of biomass raw materials, which require continuous research efforts in the future.

       

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