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    基于FBG传感的大容量磷酸铁锂电池循环应变演化规律研究

    Study on cyclic strain evolution law of large-capacity lifepo4 lithium battery based on FBG sensing

    • 摘要: 大容量方形磷酸铁锂电池为新型储能与电网调频场景核心储能载体,长周期充放电循环中壳体表面应变演化特征及内部多尺度耦合作用机制尚未得到系统阐明,循环过程不均匀膨胀、应力持续累积易诱发极片粉化、壳体鼓胀乃至热失控风险,不利于大容量储能电池结构优化、健康监测与长寿命设计。采用光纤布拉格光栅分布式传感测试手段,选取商用280Ah方形铝壳磷酸铁锂电池作为试验样本,于恒温25±2℃环境下在电池正面、侧面分别布设3组裸光纤应变测点与套管封装温度补偿测点,搭建电池充放电循环系统与光纤光栅同步解调平台,开展0.5C倍率下完整充放电循环试验,同步采集多位置应变、温度、电压耦合时序数据,系统分析单圈循环应变空间分布规律、长周期循环应变阶段演化特性,阐释壳体约束与卷芯膨胀耦合作用下电池力学各向异性内在机理。测试数据显示,单圈充放电过程中电池表面应变随荷电状态呈现周期性拉伸收缩变化,石墨负极多阶段嵌锂相变使应变曲线在30%SOC、100%SOC两处形成明显增长平台;电池应变存在突出空间异质性与各向异性,正面几何中心峰值应变约420με,侧面几何中心峰值应变可达480με,侧面整体应变幅值较正面提升27%,窄面壳体结构刚度偏弱,对内部膨胀变形响应更为敏感。长循环全程应变呈现统一阶段演化规律:活化膨胀阶段应变持续上升,总增量50~100με;循环中期进入快速下降阶段,应变整体回落幅度150~200με;循环后期进入稳定波动区间,应变波动范围维持±50με。不同测点演化特征存在明显区分,正面对角测点完整呈现三阶段变化趋势,中心区域无显著下降过程并长期保持高拉伸应变状态;侧面几何中心循环后期由拉伸应变转为约-240με压缩应变,对角测点末期应变趋近0με,为壳体约束受力平衡点。研究结果可为大容量储能电池的力学性能评估、结构优化设计及健康状态监测提供重要理论依据与技术支撑。

       

      Abstract: Large-capacity square lithium iron phosphate batteries serve as core energy storage carriers for new energy storage and grid frequency regulation scenarios. The strain evolution characteristics on the shell surface and internal multi-scale coupling mechanisms during long-term charge-discharge cycles have not been systematically clarified. Uneven expansion and continuous stress accumulation in cycling may easily trigger electrode pulverization,shell bulging and even thermal runaway risks, which restricts the structural optimization, health monitoring and long-life design of large- capacity energy storage batteries. Distributed fiber Bragg grating sensing technology is adopted in this work. A commercial 280 Ah square aluminum-shell lithium iron phosphate battery is selected as the test sample. Three groups of bare fiber strain measuring points and sleeve-packaged temperature compensation measuring points are arranged on the front and side surfaces of the battery under a constant temperature environment of 25±2 ℃. A charge-discharge cycling system and synchronous demodulation platform for fiber gratings are estab-lished to carry out complete charge-discharge cycling tests at 0.5 C rate. Coupled time-series data of strain, tempera-ture and voltage at multiple positions are collected synchronously. The spatial distribution law of strain in a single cycle and staged evolution characteristics of strain during long-term cycling are systematically analyzed, and the inherent mechanism of mechanical anisotropy of batteries under the coupling effect of shell constraint and winding core expansion is illustrated. Test results indicate that the surface strain of the battery changes periodically in tension and compression with the state of charge during a single charge-discharge cycle. Multi-stage lithium intercalation phase transformation of graphite anodes leads to obvious growth platforms of strain curves at 30% SOC and 100% SOC. Obvious spatial heterogeneity and anisotropy exist in battery strain. The peak strain at the geometric center of the front surface is about 420 με, while that of the side surface reaches 480 με. The overall strain amplitude of the side surface is 27% higher than that of the front surface. The narrow shell has weak structural stiffness and is more sensitive to internal expansion deformation. The strain throughout long-term cycles follows a unified three-stage evolution rule. In the activation expansion stage, the strain rises continuously with a total increment of 50–100 με. In the rapid decline stage in the middle of cycling, the overall strain decreases by 150–200 με. In the stable fluctua-tion stage at the later cycling period, the strain fluctuates within ±50 με. Distinct evolution differences are observed among measuring points. The diagonal measuring points on the front surface fully present the three-stage variation trend, while the central area maintains high tensile strain without an obvious decline. The geometric center of the side surface transforms from tensile strain to compressive strain of approximately ?240 με in the later cycling stage, and the strain at diagonal measuring points approaches 0 με, which acts as the force balance point of shell constraints. The research conclusions can provide important theoretical basis and technical support for mechanical performance evaluation, structural optimization design and health state monitoring of large-capacity energy storage batteries.

       

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