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    小分子酸活化诱导的钢渣基碳捕集材料构筑及其CO2捕集性能强化机制

    Construction of steel slag-based CO2 capture materials induced by small-molecule acid activation and mechanism for enhanced CO2 capture performance

    • 摘要: 在“双碳”目标背景下,钙循环(Calcium Looping,CaL)技术因CaO吸附剂理论吸附容量高、原料成本低而被视为大规模CO2捕集的重要途径,但CaO基吸附剂在循环中易因高温烧结导致性能快速衰减,制约其工业化应用。钢渣是我国产量大、利用率低的含钙固废,其富钙特性使之成为制备CaO基吸附剂的廉价前驱体,将其转化为碳捕集材料兼具固废资源化与低成本CO2减排的双重效益。以转炉钢渣为原料,采用小分子甲酸、乙酸、草酸、柠檬酸浸取,制得FA-CCM、AA-CCM、OA-CCM、CA-CCM钙基吸附剂,结合物相结构表征、循环吸脱附试验及缩核模型动力学分析探讨CO2捕集性能强化机制。结果表明:酸种类决定钙的浸出形态与材料组成,FA-CCM、AA-CCM、CA-CCM的钙元素质量分数分别为80.3%、78.2%、61.3%,草酸因生成难溶草酸钙,所得材料钙元素质量分数仅1.70%。FA-CCM、AA-CCM的CO2捕集性能明显优于OA-CCM、CA-CCM。FA-CCM的CO2吸附量由第1次循环的2.79 mmol/g增至第5次循环的3.08 mmol/g、第15次循环仍达2.82 mmol/g,而AA-CCM的CO2吸附量由第1次循环3.89 mmol/g持续降至第15次循环的1.78 mmol/g。经系统表征分析与文献调研,推测甲酸钙在煅烧过程中释放出CO、H2、CO2、HCHO等小分子气体,形成开放孔道,使CO2得以深入颗粒内部。循环初期,硬骨架持续重构,不断暴露出新的活性表面;随着循环次数增加,软骨架比例逐渐上升,从而实现自活化。相比之下,乙酸钙经酮式脱羧释放的丙酮分子体积较大、逸出路径受阻,形成致密结构,导致硬骨架被封闭于颗粒内部,难以暴露活性表面;而有限的软骨架在高温脱附过程中,因CaO晶粒长大和孔隙塌陷而持续损失,导致循环中快速烧结失活。动力学缩核模型分析进一步显示,FA-CCM反应控制速率常数由4.39×10−4升至5.98×10−4后趋稳,扩散速率常数衰减率小,AA-CCM的反应控制速率常数由5.67×10−4降至3.52×10−4,扩散速率常数也持续降低,衰减率远超FA-CCM。研究结果表明,甲酸活化可协同改善材料孔结构、碳酸化动力学与循环稳定性,为钢渣资源化制备低成本CO2捕集材料提供了依据。

       

      Abstract: Against the backdrop of the “dual-carbon” goals, calcium looping (CaL) technology is regarded as an important route for large-scale CO2 capture owing to the high theoretical adsorption capacity and low raw-material cost of CaO-based sorbents; however, CaO-based sorbents readily suffer from rapid performance decay caused by high-temperature sintering during cycling, which restricts their industrial application. Steel slag, a calcium-bearing solid waste produced in large quantities but underutilized in China, serves as a low-cost precursor for CaO-based sorbents by virtue of its high calcium content, and converting it into carbon capture materials offers the dual benefits of solid-waste valorization and low-cost CO2 emission reduction. Using converter steel slag as the raw material, leaching was carried out with the small-molecule acids formic, acetic, oxalic, and citric acid to prepare the calcium-based sorbents FA-CCM, AA-CCM, OA-CCM, and CA-CCM, and the mechanism underlying the enhancement of CO2 capture performance was explored by combining phase-structure characterization, cyclic adsorption–desorption tests, and kinetic analysis based on the shrinking core model. The results show that the type of acid determines the leaching form of calcium and the composition of the materials. The calcium contents of FA-CCM, AA-CCM, and CA-CCM were 80.3%, 78.2%, and 61.3%, respectively, whereas the material derived from oxalic acid contained only 1.70% calcium owing to the formation of poorly soluble calcium oxalate. The CO2 capture performance of FA-CCM and AA-CCM was markedly superior to that of OA-CCM and CA-CCM. The CO2 uptake of FA-CCM increased from 2.79 mmol/g in the 1st cycle to 3.08 mmol/g in the 5th cycle and remained as high as 2.82 mmol/g in the 15th cycle, whereas that of AA-CCM decreased continuously from 3.89 mmol/g in the 1st cycle to 1.78 mmol/g in the 15th cycle. Based on systematic characterization and literature review, it is inferred that calcium formate releases small-molecule gases (CO, H2, CO2, and HCHO) during calcination, creating open channels that allow CO2 to penetrate deep into the particle interior. In the initial cycles, the hard skeleton undergoes continuous reconstruction, constantly exposing new active surfaces; as the cycle number increases, the proportion of the soft skeleton gradually rises, thereby achieving self-reactivation. In contrast, the acetone released from the ketonic decarboxylation of calcium acetate has a relatively larger molecular size and a more obstructed escape path, forming a dense structure that encloses the hard skeleton within the particles, thereby hindering the exposure of active surfaces, while the limited soft skeleton suffers from continuous loss during high-temperature desorption due to CaO grain growth and pore collapse, leading to rapid sintering deactivation over the course of cycling. The kinetic shrinking core model analysis further reveals that the reaction-controlled rate constant of FA-CCM increased from 4.39×10−4 to 5.98×10−4 and then leveled off, with a low decay rate of the diffusion rate constant, whereas the reaction-controlled rate constant of AA-CCM decreased from 5.67×10−4 to 3.52×10−4 and its diffusion rate constant also declined continuously, with a decay rate far exceeding that of FA-CCM. This study demonstrates that formic-acid activation can synergistically improve the pore structure, carbonation kinetics, and cyclic stability of the material, providing a basis for the resource utilization of steel slag to prepare low-cost CO2 capture materials.

       

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