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    循环流化床锅炉深度调峰水动力安全研究现状

    Current research on hydrodynamic safety of circulating fluidized bed boilers in deep peak shaving

    • 摘要: 随着我国能源结构转型与新型电力系统建设推进,燃煤机组深度调峰需求日益迫切。循环流化床(Circulating Fluidized Bed, CFB)锅炉以其良好的燃料适应性与负荷调节潜力成为深度调峰的重要载体。然而,在深度调峰工况下,CFB锅炉水动力系统面临冷却能力下降、流量分配不均、传热恶化及壁温偏差加剧等多重安全挑战。为明确现有技术方案的成效与局限,并为未来技术发展提供方向指引,聚焦水冷壁内螺纹管的应用、水冷壁系统结构优化、水冷壁温度偏差管理以及低负荷合理转态运行4个方面,系统梳理当前针对CFB锅炉深度调峰水动力安全问题的关键技术及工程案例。在内螺纹管应用方面,研究证实其能有效推迟亚临界与超临界区的传热恶化,显著降低壁温飞升幅度,深度调峰的关键在于寻找低负荷运行质量流速与推迟传热恶化所需最小质量流速之间的平衡点。对于水冷壁结构,采用“水冷壁+水冷屏”二次上升水冷壁系统可有效提升低负荷下的质量流速、增强管组自补偿特性并均匀出口工质温度,但需重点关注水冷屏的壁温偏差与流量分配优化。在温度偏差管理上,基于热负荷不均匀性导致的吸热偏差,可利用相近负荷下热偏差系数的分布规律进行预测,进而指导燃烧调整以主动改善炉膛热负荷均匀性。关于运行转态,配备炉水循环泵的系统通过转入湿态运行能强制维持低负荷工质流量,有效控制壁温偏差,但其运行经济性与泵损问题亟待优化。结合亚临界、超临界及超超临界机组的工程案例分析表明,通过综合应用内螺纹管、二次上升系统、热偏差调控、烟气再循环、节流圈及泵组等组合技术,各型机组均已实现超低负荷的深度调峰稳定运行,验证了技术措施的有效性与集成潜力。保障CFB锅炉深度调峰水动力安全是一项涉及管型设计、系统结构、运行控制等多方面的系统工程。未来研究应着重于深化内螺纹管在超超临界及变负荷工况下的流动传热机理研究,开发更适应宽负荷调峰的优化管型;建立基于数字孪生的水冷壁温度场在线预测与控制系统;进一步优化湿态运行策略,开发基于人工智能和优化算法的自动调节系统,提升低负荷运行的经济性。通过多技术协同创新与智能集成,有望进一步提升CFB锅炉在深度调峰工况下的水动力安全边界、运行灵活性及经济性,为构建以新能源为主体的新型电力系统提供稳定可靠的调峰支撑。

       

      Abstract: With the transformation of China’s energy structure and the advancement of new power systems, the demand for deep load regulation of coal-fired units is becoming increasingly urgent. Circulating Fluidized Bed (CFB) boilers, owing to their favorable fuel adaptability and load regulation potential, have become important assets for deep peak shaving. However, under deep load regulation conditions, the hydrodynamic system of CFB boilers faces multiple safety challenges such as reduced cooling capacity, uneven flow distribution, deteriorated heat transfer, and intensified wall temperature deviations. To clarify the effectiveness and limitations of existing technical solutions and provide direction for future technological development, this study focuses on four aspects: the application of internally ribbed tubes in waterwalls, structural optimization of waterwall systems, management of waterwall temperature deviations, and reasonable operational mode switching at low loads. It systematically reviews current key technical approaches and engineering cases addressing hydrodynamic safety in CFB boilers during deep peak shaving. Regarding internally ribbed tubes, studies confirm their effectiveness in delaying heat transfer deterioration in subcritical and supercritical regions and significantly reducing the amplitude of wall temperature surges. The key for deep load regulation lies in balancing the operating mass flow rate at low loads with the minimum mass flow required to postpone heat transfer deterioration. For waterwall structure, a secondary-rising waterwall system incorporating “waterwall + water-cooled panels” effectively increases the mass flow rate at low loads, enhances the self-compensating characteristics of tube groups, and homogenizes the outlet working fluid temperature. However, attention must be paid to wall temperature deviations and flow distribution optimization in the water-cooled panels. In temperature deviation management, based on heat absorption deviations resulting from uneven thermal loads, the distribution patterns of heat deviation coefficients under similar loads can be used for prediction, thereby guiding combustion adjustments to actively improve furnace heat load uniformity. Concerning operational mode switching, systems equipped with boiler water circulation pumps can maintain low-load mass flow by switching to wet-mode operation, effectively controlling wall temperature deviations, though their operational economy and pump loss issues require optimization. Engineering case studies on subcritical, supercritical, and ultra-supercritical units demonstrate that through integrated technologies including internally ribbed tubes, secondary-rising systems, thermal deviation control, flue gas recirculation, throttling orifices, and pump systems, all types of units have achieved stable ultra-low load operation for deep peak shaving, verifying the effectiveness and integration potential of these measures. Ensuring hydrodynamic safety in CFB boilers during deep load regulation is a systematic project involving tube design, system structure, and operational control. Future research should focus on deepening the understanding of flow and heat transfer mechanisms in internally ribbed tubes under ultra-supercritical and variable-load conditions, and developing optimized tube designs better suited for wide-load regulation. Establishing an online prediction and control system for waterwall temperature fields based on digital twins is recommended. Furthermore, optimizing wet-mode operation strategies and developing automatic regulation systems using artificial intelligence and optimization algorithms will improve low-load operational economy. Through multi-technology synergy and intelligent integration, it is expected to further enhance the hydrodynamic safety limits, operational flexibility, and economy of CFB boilers in deep peak shaving, providing stable and reliable peaking support for the new power system dominated by renewable energy.

       

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