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    煤粉锅炉燃烧数值模拟研究进展

    Research Progress on Numerical Simulation of Pulverized Coal Boiler Combustion: The Evolution from Safety, Cleanliness, and Efficiency towards Flexibility and Low-Carbon Goals

    • 摘要: 在"双碳"目标背景下,燃煤锅炉正面临深度节能减排与灵活运行的双重挑战。基于计算流体力学(CFD)的燃烧数值模拟,因其能够解析炉内复杂物理化学过程,已成为支撑锅炉设计与运行优化的关键技术方法。本文系统综述了煤粉锅炉燃烧数值模拟领域的研究进展,主要涵盖以下方面:(1)子模型及其适用范围,包括颗粒运动与湍流流动、气相燃烧、挥发分析出、焦炭燃烧、辐射换热及NOx生成等模型;(2)CFD在锅炉灵活调峰及燃烧优化中的应用进展,重点涉及燃烧效率提升、热偏差抑制及烟气再循环调控等工程问题;(3)积灰结渣模拟中颗粒输运、粘附判据、沉积生长及传热反馈相结合的建模框架;(4)锅炉低负荷稳燃定量评价指标以及燃烧器、配风与运行参数调节等低负荷稳燃的优化方法;(5)炉内燃烧-水动力之间耦合建模的三种实现方式(独立模拟、单向耦合与双向耦合)及其适用场景;(6)燃煤锅炉掺烧生物质所带来的建模新需求,包括非球形颗粒动力学、热转化动力学、NOx再燃还原及灰沉积等问题;(7)氢氨掺烧条件下的详细化学反应动力学与NOx生成机理及燃烧特性。在向灵活低碳转型的过程中,现有数值模型体系逐渐完善,但仍需在精度与计算成本之间寻求平衡:灰渣沉积、水动力耦合的数值模拟是边界条件精细化的重要方向;掺烧生物质带来的非球形颗粒动力学、热转化动力学及灰沉积等,以及掺氢掺氨燃烧对详细化学反应动力学及NOx生成预测的要求,均对现有模型提出了新的挑战。最后,从多燃料共燃建模、多过程耦合与过程演化预测以及CFD融合人工智能技术等方面对未来研究方向进行了展望。

       

      Abstract: Under the "dual-carbon" target framework, coal-fired boilers are confronted with the twin imperatives of deep energy conservation and emissions reduction alongside flexible operational capability. Combustion numeri-cal simulation based on computational fluid dynamics (CFD), by virtue of its capacity to resolve complex physicochemical processes within the furnace, has emerged as a critical technical methodology underpinning boiler design and operational optimization. This paper presents a systematic review of research advances in the field of pulverized coal boiler combustion numerical simulation, encompassing the following principal aspects: (1) sub-models and their applicable ranges, including models for particle transport and turbulent flow, gas-phase combustion, volatile release, char combustion, radiative heat transfer, and NOx formation; (2) advances in CFD applications for flexible load-following and combustion optimization, with emphasis on combustion efficiency enhancement, thermal deviation suppression, and flue gas recirculation control; (3) modeling frameworks for ash and slag deposition simulation that integrate particle transport, adhesion criteria, deposit growth, and heat transfer feedback; (4) quantitative evaluation indices for low-load flame stabiliza-tion and optimization strategies encompassing burner configuration, air distribution, and operational parame-ter adjustment; (5) three coupling paradigms for furnace combustion and hydrodynamic interaction modeling, namely independent simulation, one-way coupling, and two-way coupling, along with their respective appli-cable scenarios; (6) novel modeling requirements introduced by biomass co-firing in coal-fired boilers, in-cluding non-spherical particle dynamics, thermochemical conversion kinetics, NOx reburning reduction, and ash deposition behavior; and (7) detailed chemical reaction kinetics, NOx formation mechanisms, and com-bustion characteristics under hydrogen and ammonia co-firing conditions. In the ongoing transition toward flexible and low-carbon operation, the existing numerical modeling framework has progressively matured, yet a fundamental trade-off between predictive accuracy and computational cost remains to be resolved. Re-fined characterization of boundary conditions represents a critical direction, particularly with respect to ash and slag deposition as well as combustion and hydrodynamic coupling simulations. Furthermore, the non-spherical particle dynamics, thermochemical conversion kinetics, and ash deposition phenomena associated with biomass co-firing, together with the demands imposed by hydrogen and ammonia co-firing on detailed chemical kinetics and NOx prediction capability, collectively present substantial challenges to existing mod-eling approaches. Finally, prospective research directions are identified in three areas: multi-fuel co-combustion modeling, multi-process coupling and process-evolution prediction, and the integration of CFD with artificial intelligence techniques.

       

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