高级检索

    市政污泥气化过程富铁污泥灰与Fe-Al载氧体协同载氧特性

    Synergistic sxygen-carrying characteristics of Iron-rich sludge ash and Fe-Al oxygen carrier in municipal sludge gasification processes

    • 摘要: 针对Fe-Al载氧体在污泥化学链气化过程中易出现铁相富集、循环性能衰减快、且难以兼顾稳定性与低成本的问题,提出了利用富铁污泥灰(IRSA)与Fe-Al载氧体的协同作用以提升其载氧性能与循环稳定性。通过在鼓泡流化床实验系统中,对污泥进行连续6次的气化−载氧体再生循环试验,比较分析了Fe-Al载氧体、IRSA以及二者等比例混合物(Fe1Ash1)这3种不同载氧体的性能差异,重点考察了其对合成气组成品质、载氧体自身物相结构与微观形貌演变以及积碳行为的影响规律。试验结果表明:Fe1Ash1展现出最优的催化污泥气化性能,其对应的合成气热值稳定在16 ~ 19 MJ/m3的较高区间,同时合成气中CO2的体积分数显著降低,H2与CO的选择性提升,这表明Fe1Ash1在促进污泥部分氧化反应和烃类重整反应方面具有更佳的催化功能与反应路径选择性;XRD与SEM分析表明,IRSA的加入有效抑制了Fe物种的迁移团聚与Fe2C的生成,缓解了载氧体的烧结现象;BET测试结果显示Fe1Ash1在多次循环后仍能保留相对丰富的孔隙结构,这为反应传质提供了良好基础。此外,气化后污泥残渣仍具备一定的释氧能力,证实了污泥气化过程中载氧体具备“自更新”潜力。本研究为富铁污泥化学链气化中低成本、可更新载氧体的开发提供了试验依据与机理支撑,对推动污泥资源化、低碳化处理及化学链气化技术的工程应用具有参考价值。

       

      Abstract: To address the challenges of iron phase enrichment, rapid cycle performance degradation, and the difficulty in balancing stability with low cost of Fe-Al oxygen carriers (OCs) during sludge chemical looping gasification, this study proposes the use of synergistic effects between iron-rich sludge ash (IRSA) and Fe-Al OCs to enhance their oxygen-carrying capacity and cycle stability. Through six consecutive cycles of sludge gasification and OCs regeneration experiments conducted in a bubbling fluidized bed reactor system, the performance differences among three types of OCs—Fe-Al OC, IRSA, and their equal-proportion mixture (Fe1Ash1)—were compared and analyzed, with a focus on their effects on syngas composition and quality, the phase structure and microstructural evolution of the OCs themselves, and carbon deposition behavior. The experimental results indicate that Fe1Ash1 exhibits the optimal catalytic sludge gasification performance. The corresponding syngas calorific value remains stable within the relatively high range of 16 ~ 19 MJ/m3, while the volume fraction of CO2 in the syngas is significantly reduced, and the selectivity of H2 and CO is enhanced. This demonstrates that Fe1Ash1 possesses better catalytic function and reaction path selectivity in promoting partial oxidation and hydrocarbon reforming reactions of sludge. XRD and SEM analyses reveal that the addition of IRSA effectively suppresses the migration and agglomeration of Fe species and the formation of Fe2C, thereby mitigating the sintering phenomenon of the OC. BET test results show that Fe1Ash1 retains a relatively abundant pore structure after multiple cycles, providing a favorable foundation for reaction mass transfer. Furthermore, the post-gasification sludge residue still exhibits a certain oxygen-releasing capacity, confirming the "self-renewal" potential of the OC during the sludge gasification process. This study provides experimental evidence and mechanistic support for the development of low-cost and renewable OCs in the chemical looping gasification of iron-rich sludge, offering valuable insights for promoting the resource-oriented and low-carbon treatment of sludge and the engineering application of chemical looping gasification technology.

       

    /

    返回文章
    返回