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    两段反应器污泥气化过程污泥灰载氧特性

    Oxygen-carrying characteristics of sludge ash in a dual-stage reactor during sewage sludge gasification

    • 摘要: 为实现污泥高效资源化处置,以污泥焚烧灰(SA)为床料,在两段式反应器中探究其在污泥气化过程中的载氧性能及作用机制。通过改变两段式反应器中SA的布置、反应器形式及温度梯度,结合TGA、气相色谱和XRD分析,研究SA载氧特性演变及对气化效率的影响。结果表明:SA在TGA中H2/Air气氛切换的首次循环释氧和得氧达15.9%,3次循环后稳定在12%,而在CO/Air多循环后载氧率降至2.3%,其载氧机制为Fe2O3与Fe的还原–氧化。在两段反应器气化实验中,流化状态强化气固传质,合成气中H2、CO占比及碳转化率优于固定床,两段布置SA的流化床性能最优,反应后期H2和CO占比达79.5%,碳转化率因两段载氧体协同CH4氧化与焦油裂解达到峰值;下段600 ℃降低SA晶格氧释放,导致载氧性能劣于850 ℃工况。

       

      Abstract: To achieve efficient resource-oriented disposal of sludge, this study employed sludge ash (SA) as the bed material and investigated its oxygen-carrying performance and action mechanism during sludge gasification in a dual-stage reactor. By varying the SA arrangement, reactor type, and temperature gradient in the dual-stage reactor, combined with TGA, GC, and XRD analyses, the evolution of SA’s oxygen-carrying characteristics and its influence on gasification efficiency were systematically studied. The results showed that SA achieved an oxygen release and uptake of 15.9% in the first H2/Air cycle, which stabilized at approximately 12% after three cycles. However, the oxygen-carrying rate decreased to 2.3% after multiple CO/Air cycles, and its oxygen-carrying mechanism relies on the reduction-oxidation of Fe2O3 and Fe. In the dual-stage reactor gasification experiments, the fluidization state enhanced gas-solid mass transfer, resulting in higher proportions of H2 and CO in the syngas and better carbon conversion efficiency compared to the fixed bed. The fluidized bed with dual-stage arranged SA exhibited the optimal performance, where the proportions of H2 and CO reached 79.5% in the late reaction stage, and the carbon conversion efficiency peaked due to the synergistic effects of CH4 oxidation and tar cracking by the dual-stage oxygen carriers. When the temperature of the lower section was 600 ℃, the lattice oxygen release of SA was reduced, resulting in the oxygen-carrying performance being inferior to that of the 850 ℃ condition.

       

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