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    MOx-Cu反相催化剂的设计及CO2加氢制甲醇性能研究

    Interface engineering of 3DOM Cu-based inverse catalysts for efficient CO2 hydrogenation to methanol

    • 摘要: 随着工业文明的迅速发展,能源消耗和环境污染问题日益突出,其中CO2的过量排放导致的环境问题对全球的经济造成很大的损失。如何减少和更高效的利用CO2成为全球的焦点,在此背景下,CO2催化加氢制甲醇技术因其“碳循环闭合”特性备受关注。铜基催化剂在CO2加氢制甲醇领域具有广泛的工业应用潜力,在传统的铜基催化剂中,金属铜作为活性位点分散于金属氧化物载体表面。近年研究表明氧化物载体不仅是金属活性成分的惰性基底,还能够直接参与催化反应。为了系统的了解金属氧化物种类对CO2加氢制甲醇的调控机制,采用有序大孔模板法制备了一系列的大孔Cu负载常见金属氧化物的催化剂。通过SEM和TEM观察到每个催化剂都具有三维有序大孔结构,孔径大小为220 nm。XRD显示催化剂中的铜元素由CuO被还原为金属Cu,经过反应100 h之后铜元素还是以金属Cu的形式存在,且金属载体Cu颗粒略微变大,说明催化剂的结构稳定。通过XPS去了解催化剂表面的表面结构特性,结果显示,分散在载体Cu上的小颗粒金属氧化物呈现出与块状金属氧化物不同的结构特性。通过CO2-TPD和NH3-TPD表明,在ZrO2-9Cu催化剂中存在强碱性位点,其抑制了活性中间产物的吸附,从而导致甲醇选择性最低(63.8%),在Cr2O3-9Cu催化剂中存在过多的强酸性位点,其抑制了甲醇的产率,导致甲醇的产率最低(66.58 gMeOH/(kgcat·h)),其中Al2O3-9Cu催化剂的甲醇产率最高为270.64 gMeOH/(kgcat·h),表明适量的酸碱性位点以及适中的温度有利于提高甲醇的产率。通过FT-IR探究了CO2加氢制甲醇的反应路径,其中ZrO2-9Cu、ZnO-9Cu、Al2O3-9Cu、Cr2O3-9Cu的反应路径为甲酸盐路径,而CeO2-9Cu遵循RWGS+CO加氢路径。

       

      Abstract: The accelerated advancement of industrial civilization has significantly exacerbated energy consumption and environmental pollution. Excessive CO2 emissions have precipitated substantial global economic losses. Consequently, strategies for mitigating CO2 emissions and enhancing CO2 utilization efficiency have attracted widespread international attention. Among these strategies, the catalytic hydrogenation of CO2 to methanol has emerged as a particularly promising approach due to its potential for establishing a closed carbon cycle. Copper-based catalysts, featuring metallic Cu as the active sites dispersed on metal oxide supports, have demonstrated considerable industrial relevance in this domain.Recent investigations have revealed that metal oxide supports are not merely inert substrates but actively participate in catalytic reaction mechanisms. To systematically evaluate the influence of diverse metal oxide supports on CO2 hydrogenation to methanol, a series of mesoporous Cu-supported catalysts were synthesized employing an ordered macroporous templating method. SEM and TEM analyses confirmed that each catalyst possessed a well-defined three-dimensional ordered macroporous structure, characterized by pore diameters of approximately 220 nm. XRD patterns indicated the reduction of CuO to metallic Cu, which exhibited remarkable stability over 100 hours of reaction, showing only a marginal increase in particle size. This observation suggests robust structural integrity. XPS analyses revealed that the dispersed metal oxide nanoparticles on the Cu surface exhibited distinct structural characteristics compared to their bulk counterparts. CO2-TPD and NH3-TPD analyses demonstrated that the ZrO2-9Cu catalyst possessed strong basic sites, which inhibited the adsorption of reactive intermediates, resulting in the lowest methanol selectivity (63.8%). Conversely, the Cr2O3-9Cu catalyst exhibited an abundance of strong acidic sites, suppressing methanol formation and consequently yielding the lowest methanol production rate (66.58 gMeOH/(kgcat·h)). Notably, the Al2O3-9Cu catalyst achieved the highest methanol yield of 270.64 gMeOH/(kgcat·h). This performance indicates that an optimally balanced distribution of acidic-basic sites, coupled with moderate reaction temperatures, is conducive to enhanced methanol synthesis.FT−IR spectroscopy was employed to elucidate the mechanistic pathways of CO2 hydrogenation to methanol. Spectroscopic evidence confirmed that the ZrO2-9Cu, ZnO-9Cu, Al2O3-9Cu, and Cr2O3-9Cu catalysts follow the formate reaction pathway. In contrast, the CeO2-9Cu catalyst exhibited a prominent carboxylate (COO—) infrared absorption peak at 1322 cm−1, indicative of a reaction pathway involving the reverse water-gas shift (RWGS) reaction followed by CO hydrogenation, commonly termed the RWGS + CO-Hydro pathway.

       

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