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    多段变径结构提升管的输送和沉降特性

    Conveying and settling characteristics in a multi-sectionvariable-diameter riser

    • 摘要: 提出了一种耦合半焦气化的循环流化床煤粉热解工艺。为实现提升管内煤粉热解与半焦气化过程的物理分区,在循环流化床试验台上开展冷态试验研究,通过分析不同流速下多段变径结构提升管内的压降分布,考察这种特殊结构提升管的物料输送和沉降特性。结果表明,物料在提升管内的输送过程可以划分为颗粒流化、颗粒输送和颗粒输送完成3个阶段,为保障物料的有效输送,下部等径段的流化数应不低于47.6;提升管中部缩径−上部扩径的结构具有良好的抗沉降特性,在流化数低于25.2时,上部扩径段内的物料才会沉降至下部;在实际运行过程中,由多种因素引起的气体膨胀会提升颗粒输送能力,使颗粒在更低的流速下实现有效输送,在气体膨胀作用下,上部扩径段内的颗粒更容易发生返混现象,形成局部密相区。本研究将为新型循环流化床煤粉热解反应器的设计和优化提供理论基础。

       

      Abstract: One circulating fluidized bed pyrolysis process of pulverized coal that couples the gasification of char was proposed. In order to achieve the physical zoning between pyrolysis and gasification inside the riser, cold-state experimental research was conducted on a circulating fluidized bed test rig. Through analyzing the pressure drop distribution inside the riser with a multi-section variable-diameter structure, the conveying and settling characteristics of the riser with such special structure were studied. It is found that the whole conveying process of solids can be divided into three stages: particle fluidization, particle conveying, and particle conveying completion. For the effective conveying of solids, the fluidization number in the lower isodiametric section shall be above 47.6. The middle-necking and upper-expanding structure of riser exhibits an excellent anti-settling performance. Only at the fluidization number below 25.2, the settling of solids in the upper-expanding section to the lower occurs. The gas expansion caused by multiple factors during the actual operation will enhance the conveying capacity of particles, making the achievement of effective conveying process at a lower airflow velocity. In this case, the particles inside the upper-expanding section are more prone to backmixing, resulting in the formation of local dense phase zone. This study will provide a theoretical basis for the design and optimization of the novel circulating fluidized bed pyrolysis reactor of pulverized coal.

       

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