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    O2/CO2气氛下水泥回转窑煤粉富氧燃烧数值模拟

    Numerical simulation of pulverized coal oxy-fuel combustion in cement rotary kiln under O2/CO2 atmospheres

    • 摘要: 水泥行业是全球二氧化碳排放的重要来源之一,其碳排放量约占全球总排放量的8%。因此,减少水泥生产过程中二氧化碳排放是实现水泥行业可持续发展的关键要求。富氧燃烧技术作为工业窑炉领域的主要碳捕集技术之一,能够显著降低工业燃烧过程中的二氧化碳排放。目前,国内外研究者对水泥回转窑内煤粉富氧燃烧主要集中在O2/N2气氛下,为了研究O2/CO2气氛下煤粉的燃烧特性,采用计算流体力学(CFD)方法,以ϕ 4.8 m×72 m的水泥回转窑为研究对象,探讨不同氧气浓度对煤粉燃烧过程的影响。结果表明,当氧气浓度从24%增加至36%时,水泥回转窑内的流场变化不大,整体呈“棒槌状”,在燃烧器附近均形成中心回流区和外回流区;煤粉的着火点逐渐向燃烧器头部移动,最高温度从1785 K升高至2 026 K,平均温度从1385 K增加至1412 K,高温区域范围扩大,整体火焰长度缩短,当氧气物质的量分数在27%~33%时,可以满足水泥回转窑实际生产需求;同时,由于炭的气化反应速率增加,CO生成速率加快,但水泥回转窑内CO生成量逐渐减少;较高的温度加速了炭颗粒、HCN和NH3对NOx的还原,出口NOx物质的量分数逐渐下降,从0.0549%降低至0.0483%。综合考虑回转窑的实际生产需求、氧气生产成本以及NOx排放等因素,在O2/CO2气氛下,水泥回转窑煤粉富氧燃烧的氧气物质的量分数建议不宜超过33%。

       

      Abstract: The cement industry is widely recognized as one of the foremost contributors to global carbon dioxide emissions, accounting for roughly 8% of the total worldwide output. Consequently, mitigating carbon dioxide emissions throughout the cement production process is a critical prerequisite for achieving sustainable development in the industry. Oxy-fuel combustion technology, recognized as one of the foremost carbon capture methods in the industrial kiln sector, can significantly reduce carbon dioxide emissions during the combustion process. Currently, both domestic and international researchers have predominantly focused on the pulverized coal oxy-fuel combustion in cement rotary kilns under O2/N2 atmospheres. In order to investigate the combustion characteristics of pulverized coal under O2/CO2 atmospheres, a computational fluid dynamics (CFD) approach was employed, using a cement rotary kiln with dimensions of ϕ4.8 m × 72 m as the study model to examine the impact of varying oxygen concentrations on the coal combustion process. The results indicate that when the oxygen concentration is increased from 24% to 36%, the flow field within the cement rotary kiln remains largely unchanged, exhibiting an overall “stick” structure, with both a central recirculation zone and an outer recirculation zone forming in the vicinity of the burner. The ignition of the pulverized coal gradually migrates toward the burner head, with the maximum temperature increasing from 1785 K to 2 026 K and the average temperature rising from 1385 K to 1412 K. Concurrently, the high-temperature zone expands while the overall flame length diminishes. When the oxygen concentration is between 27% and 33%, it can meet the actual production needs of cement rotary kilns. Simultaneously, due to the increased rate of carbon gasification, the CO generation rate accelerates, however, the CO production in cement rotary kiln gradually decreases. The higher temperature also enhances the reduction of NOx by carbon particles, HCN, and NH3, resulting in a gradual decrease in the NOx concentration at the outlet, from 0.0549% to 0.0483%. Taking into account the practical production requirements of the rotary kiln, the cost of oxygen production, and NOx emissions, it is recommended that the oxygen concentration for pulverized coal oxy-fuel combustion in a cement rotary kiln under O2/CO2 atmospheres should not exceed 33%.

       

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