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    赤铁矿载氧体辅助化工废液干燥残渣与稻壳掺混富氧燃烧特性

    Characteristics of hematite oxygen carrier aided oxy-fuel combustion of dried chemical waste liquid residues and rice husk

    • 摘要: 化工废液蕴含有机质,但碱金属元素含量高,直接焚烧存在燃尽率低及污染物排放控制难的问题,载氧体辅助废液干燥残渣与生物质掺混富氧燃烧是为实现该废液清洁高效处理的潜在新路径之一。选用廉价易得的天然赤铁矿作为载氧体,以废液干燥残渣和稻壳为混合燃料,在固定床反应器中开展单因素实验,系统研究了反应温度(650-950℃)、氧气浓度(0%-40%)及载氧体与燃料质量比(0:1、1:1、2:1、3:1)对废液干燥残渣和稻壳掺混燃烧碳转化率、转化速率和气体产物分布的影响规律。对载氧体反应前后进行XRD与SEM-EDS表征分析探究不同工况下载氧体反应前后组成、形貌与元素分布演变,揭示其强化燃烧反应机制。结果表明,在天然赤铁矿载氧体辅助条件下,碳转化率随温度、氧体积分数和载氧体比例升高而增大。在载氧体与燃料比1:1、氧浓度21%条件下,反应温度由650℃升至950℃,碳转化率由74.03%升至80.28%;在950℃时,氧浓度由0%升至40%,碳转化率由62.28%增至84.65%,且0%-21%O2区间的增幅最为显著;载氧体显著强化了CO、CH4、H2的转化并大幅提升了CO2选择性,碳转化率由76.91%提高至90.31%,碳转化速率峰值由5.68×10?? mol/s增至1.01×10?? mol/s。正交实验表明,三因素对碳转化率影响程度顺序为氧体积分数 > 载氧体与燃料比 > 温度,系统最优工况为950℃、40%氧浓度及载氧体燃料比3:1,对应碳转化率为90.31%。载氧体分析结果显示,Fe2O3可释放晶格氧参与CO、H2、CH4和残炭的氧化,但废液干燥残渣中的碱金属元素Na导致碱硅铝酸盐相生成,引发颗粒团聚等问题,载氧体活性的衰减,可通过提高氧浓度改善。合理的调控反应条件可显著强化废液残渣与生物质掺混燃烧特性,为化工废液的能源化处理提供了一定理论支撑。

       

      Abstract: Chemical waste liquid contains organic matter but features high?alkali?metal content. Direct incineration suffers from low burnout efficiency and difficult control of pollutant emissions. Oxygen?carrier?aided oxy?fuel combustion of dried waste?liquid residues blended with biomass represents one promising new route for clean and efficient treatment of such waste liquid. The present work uses a natural low?cost hematite ore as oxygen carrier. Dried waste?liquid residues and rice husk served as blended fuels. Single?factor experiments were carried out in a fixed?bed reactor to systematically investigate the effects of reaction temperature (650–950?°C), oxygen concentration (0%–40%), and oxygen?carrier?to?fuel mass ratio (0:1, 1:1, 2:1, 3:1) on carbon conversion efficiency, carbon conversion rate, and gas?product distribution during co?combustion of dried waste?liquid residues and rice husk. XRD and SEM?EDS characterizations were performed on fresh and spent oxygen carriers to explore the evolution of phase composition, morphology and elemental distribution under different operating conditions, to reveal the mechanism for combustion enhancement. The results demonstrate that with the assistance of natural?hematite oxygen carrier, carbon conversion increases with increasing temperature, oxygen volume fraction and oxygen?carrier fraction. At an oxygen?carrier?to?fuel ratio of 1:1 and oxygen concentration of 21%, carbon conversion increases from 74.03% to 80.28% with the increasing temperature from 650?°C to 950?°C. At 950?°C, carbon conversion increases from 62.28% to 84.65% with the increasing oxygen concentration from 0% to 40%, and the most prominent improvement observed is within 0%–21% O?. The oxygen carrier greatly promotes the conversion of CO, CH? and H? and substantially improves CO? selectivity. The carbon conversion increases from 76.91% to 90.31%, and the peak carbon?conversion rate increases from 5.68×10???mol/s to 1.01×10???mol/s. Orthogonal tests indicate that the influencing order of the three factors on carbon conversion is oxygen volume fraction > oxygen?carrier?to?fuel ratio > temperature. The optimal operating condition is 950?°C, 40% O? and oxygen?carrier?to?fuel mass ratio of 3:1, yielding a carbon conversion of 90.31%. Characterizations of spent oxygen carriers reveal that Fe?O? releases lattice oxygen to oxidize CO, H?, CH? and residual carbon. Nevertheless, sodium as an alkali?metal element in dried waste?liquid residues triggers the formation of alkali aluminosilicate phases, causing particle agglomeration and deactivation of the oxygen carrier, which can be mitigated by elevating oxygen concentration. Appropriate adjustment of reaction conditions can effectively improve the co?combustion performance of waste?liquid residues and biomass, providing theoretical support for energy?oriented treatment of chemical waste liquid.

       

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