高级检索

    射流空化强化煤气化细渣浮选实验研究与机理分析

    Jet Cavitation-Enhanced Flotation of Coal Gasification Fine Slag: An Experimental Study and Mechanism Analysis

    • 摘要: 煤气化细渣作为煤化工行业治理的难点,大量的废渣不仅占用土地资源,还威胁着土壤与地下水的安全,因此填埋处理已不是长久之策,实现废渣炭灰高效分离愈发重要。本文提出了射流空化强化浮选工艺,通过探究射流设备操作参数等,实现了残炭的高效回收。首先通过工业分析、元素分析、粒度/密度分布、XRD、FT-IR及SEM等手段揭示了气化细渣的理化特性,发现其表面存在极性含氧官能团、天然疏水性差、炭灰呈镶嵌结构,增加了单体解离与分选的难度。基于煤气化细渣残炭粒度细、孔隙发达特征,本文提出并系统研究了基于射流空化的微纳米气泡强化浮选工艺。在射流浮选操作参数方面,本文考察了射流压力、充气量及射流介入时机对分选性能的影响。结果表明,当射流压力为0.3MPa、射流器充气量为0.633m3/h(气液比1:1)且在调浆后(节点II)开启射流时,分选效果达到最佳,煤油用量为3.5 kg/t,仲辛醇用量为2 kg/t时,可燃体回收率提高了22.92%。。在浮选机理研究方面,捕收剂分散实验证实,0.3MPa的射流压力能产生最强的湍流剪切与空化作用,将煤油有效乳化为微米级油滴,其粒径分布呈现显著的双峰特征,提升了捕收效率;单气泡黏附实验证实,微纳米气泡水环境能显著缩短气泡与残炭颗粒间的诱导时间,大幅提升矿化气泡的黏附量;接触角与残炭团聚实验证实,微纳米气泡能显著改善残炭表面的润湿性,并通过气桥使微细粒残炭形成稳定的团聚;分子动力学(MD)模拟进一步从微观层面揭示了微纳米气泡的“选择性界面黏附”机制,微纳米气泡在疏水性残炭界面能迅速破裂水膜并自发铺展,形成稳定的吸附结构,在亲水性灰质界面,受稳定水合层的阻碍,气泡难以发生黏附。本文的研究不仅揭示了微纳米气泡强化气化细渣浮选的物理化学本质,也为工业生产中气化细渣二次资源的资源化利用提供了理论支撑,为落实固废防治新政、构建绿色闭路循环体系提供了重要的技术支撑。

       

      Abstract: The disposal of coal gasification fine slag (CGFS) is a challenging issue in the coal chemical industry. Large quantities of this solid waste not only occupy land resources but also pose risks to soil and groundwater safety; therefore, landfill disposal is no longer a sustainable option, and achieving efficient separation of carbon and ash from this residue is becoming increasingly critical. In this study, a jet cavitationenhanced flotation process is proposed, and efficient recovery of residual carbon is achieved by investigating the operating parameters of the jet equipment. First, the physicochemical properties of the gasification fine slag were characterized using proximate analysis, ultimate analysis, particle size/density distribution, Xray diffraction (XRD), Fouriertransform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM). The results revealed the presence of polar oxygencontaining functional groups on the particle surface, poor natural hydrophobicity, and an embedded carbonash structure, all of which increase the difficulty of liberation and subsequent separation. Given the fine particle size and welldeveloped pore structure of the residual carbon in CGFS, this study proposes and systematically investigates a micronano bubbleenhanced flotation process based on jet cavitation. Regarding the operating parameters of jet flotation, the effects of jet pressure, aeration rate, and jet intervention timing on separation performance were examined. The results show that the optimal separation is achieved at a jet pressure of 0.3 MPa, an aeration rate of 0.633 m3/h (gastoliquid ratio of 1:1), and with the jet initiated after pulp conditioning (at Node II). Under these conditions, with kerosene dosage of 3.5 kg/t and secoctyl alcohol dosage of 2 kg/t, the combustible recovery is increased by 22.92%. For the flotation mechanism, collector dispersion experiments confirmed that a jet pressure of 0.3 MPa generates the strongest turbulent shear and cavitation, effectively emulsifying kerosene into micronsized oil droplets with a distinct bimodal size distribution, thereby improving collection efficiency. Singlebubble attachment experiments demonstrated that the micronano bubble environment significantly shortens the induction time between bubbles and residual carbon particles and greatly increases the attachment amount of mineralized bubbles. Contact angle and residual carbon agglomeration experiments verified that micronano bubbles markedly improve the surface wettability of residual carbon and promote the formation of stable agglomerates of fine residual carbon particles via gas bridges. Molecular dynamics (MD) simulations further revealed the “selective interfacial adhesion” mechanism of micronano bubbles at the microscopic level: on hydrophobic residual carbon surfaces, micronano bubbles rapidly rupture the water film and spontaneously spread, forming a stable adsorption structure, whereas on hydrophilic ash surfaces, bubble adhesion is hindered by a stable hydration layer. Overall, this study not only elucidates the physicochemical essence of micronano bubbleenhanced flotation of gasification fine slag, but also provides theoretical support for the resource utilization of gasification fine slag as a secondary material in industrial practice, and offers important technical support for implementing new policies on solid waste prevention and control and for establishing a green closedloop circulation system.

       

    /

    返回文章
    返回