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    660MW褐煤机组直接掺烧羊粪生物质试验研究

    Experimental study on sheep manure biomass co-firing in a 660 MW power plant firing lignite coal

    • 摘要: 在“双碳”战略深入推进的当下,我国能源结构转型进入关键阶段,燃煤机组作为电力供应的核心支柱,同时也是碳排放的主要来源之一,其碳减排进程直接关系到双碳目标的落地成效。当前,燃煤机组碳减排技术路径主要集中在节能降碳改造、清洁能源替代、碳捕获利用与封存等方向,其中煤与生物质掺烧凭借技术成熟度高、改造难度低、成本可控等优势,成为短期内实现规模化碳减排的重要可行路径,受到能源领域的广泛关注。此前,国内外学者针对煤与生物质掺烧的可行性、燃烧动力学特性及污染物排放规律开展了大量基础研究,多聚焦于实验室小型试验或中试平台,针对大型超超临界机组的现场试验研究仍较为匮乏,尤其缺乏适配特定煤种与区域生物质资源的针对性试验数据,难以直接为工业机组的掺烧改造与稳定运行提供精准支撑。为填补这一研究空白,验证燃煤机组掺烧生物质的工业可行性与碳减排潜力,以内蒙古某660MW超超临界褐煤机组为研究对象,根据当地生物质资源选择羊粪开展现场试验,重点研究10.85%掺烧比例下制粉系统性能变化,以及不同负荷工况(300~400 MW、400~500 MW)下多磨协同掺烧对机组燃烧特性、灰渣含碳量及污染物(NOx、SO2)排放的影响规律,并量化碳减排效益。结果表明:掺烧压块羊粪对机组核心设备运行无显著扰动,低负荷下磨煤机电流仅均值上升1.2 A,高负荷与纯煤工况基本一致,磨煤机进出口压差增幅小于0.7 kPa,处于安全阈值内;炉膛温度及排烟温度略低于纯煤工况,引送风机参数、减温水耗量及炉膛负压无明显波动。掺烧可小幅降低飞灰与炉底大渣含碳量,提升燃烧效率;污染物减排效果随负荷升高而优化,400~500 MW负荷下NOx、SO2浓度较纯煤工况分别降低18.35 mg/Nm3(降幅9.68%)、277.16 mg/Nm3(降幅7.78%),显著优于300~400 MW负荷区间(降幅分别为6.23%、4.49%)。量化测算显示,2台磨煤机维持10.85%掺烧比例时,机组年CO2减排量可达93373.98 t,碳减排效益突出。

       

      Abstract: Against the backdrop of the in-depth advancement of China’s dual carbon strategy, the transformation of the country’s energy structure has entered a critical phase, and coal-fired units, as the core pillar of power supply and one of the major sources of carbon emissions, have their carbon emission reduction progress directly bearing on the effective achievement of the dual carbon goals; at present, the technical pathways for carbon emission reduction of coal-fired units mainly focus on energy-saving and carbon reduction retrofits, clean energy substitution, carbon capture, utilization and storage (CCUS), among others, and coal-biomass co-firing has emerged as an important and feasible pathway for large-scale carbon emission reduction in the short term by virtue of its advantages such as high technical maturity, low retrofitting difficulty and controllable costs, thus attracting extensive attention in the energy field. Previously, scholars at home and abroad have conducted numerous fundamental studies on the feasibility, combustion kinetic characteristics and pollutant emission laws of coal-biomass co-firing, most of which have focused on small-scale laboratory tests or pilot platforms, but field test studies on large-scale ultra-supercritical units remain scarce, especially the lack of targeted test data adapted to specific coal types and regional biomass resources, which makes it difficult to provide accurate technical support for the co-firing retrofitting and stable operation of industrial coal-fired units directly. To fill this research gap and verify the industrial feasibility and carbon emission reduction potential of biomass co-firing in coal-fired units, a 660 MW ultra-supercritical lignite-fired unit in Inner Mongolia was selected as the research object, and briquetted sheep manure was chosen as the biomass fuel for field tests in light of local biomass resource endowments, focusing on investigating the performance changes of the pulverizing system under a 10.85% blending ratio of briquetted sheep manure, as well as the variation laws of unit combustion characteristics, carbon content in ash and slag, and pollutant (NOx, SO2) emissions under the mode of multi-mill coordinated co-firing at different load conditions (300~400 MW, 400~500 MW), while the carbon emission reduction benefits were quantitatively evaluated. The results show that co-firing of briquetted sheep manure causes no significant disturbance to the operation of the core equipment of the unit: under low-load conditions, the average current of the coal mill only increases by 1.2 A, and the current is basically consistent with that of the pure coal combustion condition under high-load conditions, the increase in the pressure difference between the inlet and outlet of the coal mill is less than 0.7 kPa which falls within the safe operation threshold, the furnace temperature and flue gas exhaust temperature are slightly lower than those of the pure coal combustion condition, and there is no obvious fluctuation in the operating parameters of induced and forced draft fans, attempering water consumption and furnace negative pressure; co-firing can slightly reduce the carbon content in fly ash and bottom slag to improve the combustion efficiency, and the pollutant emission reduction effect is optimized with the increase of unit load—under the 400~500 MW load condition, compared with the pure coal combustion condition, the concentrations of NOx and SO2 in flue gas decrease by 18.35 mg/Nm3 (a reduction rate of 9.68%) and 277.16 mg/Nm3 (a reduction rate of 7.78%) respectively, which is significantly better than those under the 300~400 MW load condition (with reduction rates of 6.23% and 4.49% respectively); quantitative calculation results show that when two coal mills maintain a 10.85% blending ratio of briquetted sheep manure, the annual CO2 emission reduction of the unit can reach 93,373.98 tons, demonstrating remarkable carbon emission reduction benefits.

       

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