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    一种应用于机器人无人化验系统的基于视觉的坩埚清洗转运装置

    Vision-based cleaning and transfer device of crucible applied to robotic unmanned assay system

    • 摘要: 为解决煤质分析行业机器人无人化验系统中,坩埚清洗与转运环节因依赖人工或半自动设备而存在的效率低下、污染风险高、适应性差等问题,设计了一种基于视觉引导的坩埚清洗转运一体化装置。该装置以视觉感知模块、机械执行模块及协同控制模块为核心构建:视觉感知模块采用工业相机与环形光源组合形式,通过改进的 YOLOv8 算法实现坩埚图像识别、特征提取及污渍与破损情况判断;机械执行模块由移动模组、平移气缸组成,配备真空吸料装置与坩埚架,完成坩埚移动、执行及不同类型坩埚的清洗;协同控制模块通过软件与系统上位机调度对接,实现坩埚收发、本地清洗及状态分析。实验结果显示:该装置对不同类型坩埚的清洗成功率达 99.2%,清洗后残留污染物质量≤0.05 mg,可连续无故障运行 1000 次,较传统人工清洗效率提升约 4 倍。综上,该装置能有效降低交叉污染风险,提升机器人无人化验系统整体效率,可集成于各类机器人无人化验系统,为化验流程自动化与智能化升级提供关键设备支撑。

       

      Abstract: To solve the problems of low efficiency, high contamination risk, and poor adaptability in the crucible cleaning and transfer process of the robotic unmanned testing system in the coal quality analysis industry, which are caused by reliance on manual work or semi-automatic equipment, an integrated crucible cleaning and transfer device based on visual guidance is designed. The device is constructed with three core modules: visual perception module, mechanical execution module, and cooperative control module. The visual perception module adopts a combination of an industrial camera and a ring light source, and realizes crucible image recognition, feature extraction, and judgment of stain and damage conditions through an improved YOLOv8 algorithm. The mechanical execution module is composed of a mobile module and a translational cylinder, equipped with a vacuum suction device and a crucible rack to complete crucible movement, operation, and cleaning of different types of crucibles. The cooperative control module connects with the system’s upper computer scheduling through software to realize crucible receiving and dispatching, local cleaning, and status analysis. Experimental results show that the device has a cleaning success rate of 99.2% for different types of crucibles. The mass of residual pollutants after cleaning is ≤0.05 mg, and it can operate continuously for 1000 times without failure. Its efficiency is about 4 times higher than that of traditional manual cleaning.In conclusion, the device can effectively reduce the risk of cross-contamination and improve the overall efficiency of the robotic unmanned testing system. It can be integrated into various robotic unmanned testing systems, providing key equipment support for the automation and intelligent upgrading of testing processes.

       

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