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    某电厂亚临界燃煤锅炉连排水回收系统工艺设计与应用

    Design and application of continuous blowdown water recycling process for a subcritical coal-fired power plant boiler

    • 摘要: 为应对亚临界燃煤机组锅炉连续排污造成的热损失与资源浪费问题,同时响应国家节能节水政策,探究一种可同步实现热质双回收的高效技术路径。以某330 MW机组为案例,重点设计了基于焓差补偿原理的净化回收工艺,通过构建热力计算模型对比闪蒸、换热与焓差补偿3种方案的效能,并借助工艺验证分析其系统可行性与参数匹配性。研究结果表明:该技术能够将连排水完全转化为合格供热蒸汽,实现近100%的回收效率,预计年额外回收热量达13.58 GJ/h,工质22.09 t/h,在考虑运行成本后,年收益可达663.66万元,经济效益显著。结论认为,焓差补偿回收技术在亚临界燃煤机组中具备良好的技术可行性与经济吸引力,为电厂实现节能降耗与成本优化提供了有效的工程解决方案。

       

      Abstract: To address the issues of thermal loss and resource waste caused by continuous blowdown in subcritical coal-fired unit boilers, and in response to national energy conservation and water-saving policies, tan efficient technological pathway for simultaneous heat and mass recovery is explored. Focusing on a 330 MW unit as a case study, the research involved the design of a purification and recovery process based on the enthalpy difference compensation principle. By developing a thermodynamic calculation model, the efficiencies of three schemes—flash evaporation, heat exchange, and enthalpy difference compensation—were compared, and process validation was employed to analyze the system’s feasibility and parameter compatibility. The results indicate that this technology can completely convert blowdown water into qualified steam for heating, achieving a recovery efficiency of nearly 100%. It is projected to annually recover an additional 13.58 GJ/h of heat and 22.09 t/h of water, yielding an estimated annual profit of 6.6366 million RMB after accounting for operational costs, demonstrating significant economic benefits. In conclusion, the enthalpy difference compensation recovery technology exhibits strong technical feasibility and economic attractiveness for subcritical coal-fired units, offering an effective engineering solution for power plants to achieve energy saving, emission reduction, and cost optimization.

       

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