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    燃煤锅炉干式排渣系统冷却风优化调整

    Optimization of cooling air for dry slag discharge system of coal fired boiler

    • 摘要: 锅炉干式排渣系统在低负荷运行时会引入炉膛大量无序的冷却风,影响锅炉稳定燃烧,导致排烟温度升高。因此,以某660 MW锅炉干式排渣系统为研究对象,建立了干排渣系统冷却模型,完成了冷却风现场测试,结合数值模拟方法分析干排渣系统内冷却风流场特点。通过关断门开关情况对冷却风流场、温度场开展研究,提出一种新型冷却风控制方法。结果表明:干排渣系统冷却风门全部打开后,头部冷却风、水平段冷却风占比例最大,两者占总冷却风量的79%;尾部冷却风最小,仅占总冷却风量的2%。头部冷却风主要受冷却风挡板开度的影响,水平段冷却风主要受冷却风开口数量的影响。炉膛压力变化对冷却风量影响不大,水平段、过渡段冷却风开口数量增加后对各孔通风量影响不大。关闭2号渣井关断门23,以及3号渣井关断门32和33后,1号渣井的冷却风量增加了2.18 t/h,平均风温减小9 ℃;增加2组水平段冷却风时,1号渣井的平均风温降低约100 ℃,可以明显改善1号渣井下方灰渣层冷却不足问题。

       

      Abstract: A large amount of disorderly cooling air will be introduced into the boiler when the boiler dry-type slag removal system is running at low load, which will affect the stable combustion of the boiler and lead to the increase of flue gas temperature. Therefore, taking the dry slag discharge system of a 660 MW boiler as the research object, a cooling model of the dry slag discharge system was established, and on-site testing of the cooling air was completed. Combined with numerical simulation methods, the characteristics of the cooling air flow field in the dry slag discharge system were analyzed. A new cooling air control method is proposed by studying the cooling air flow field and temperature field through the closure of door switches. The results show that, after all the cooling air doors of the dry slag discharge system were opened, the proportion of head cooling air and horizontal section cooling air was the highest, both accounting for 79% of the total cooling air volume. The head cooling air is mainly affected by the opening of the cooling windshield, while the horizontal cooling air is mainly affected by the number of cooling air openings. The cooling air volume is not significantly affected by changes in furnace pressure. The increase in the number of cooling air openings in the horizontal and transition sections has little influence on the airflow of each hole. After closing the door 23 of the No.2 slag well, and doors 32 and 33 of No.3 slag well, the cooling air volume of the No.1 slag well is increased by 2.18 t/h and the average air temperature of the No.1 slag well is decreased by 9 ℃; when adding 2 sets of horizontal cooling air, the average air temperature of the No.1 slag well is decreased by about 100 ℃, which can obviously improve the problem of insufficient cooling of the ash layer below the No.1 slag well.

       

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