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    超临界燃煤机组锅炉水冷壁安全运行监测技术应用

    Application of safety operation monitoring technology for water wall of supercritical coal fired unit boiler

    • 摘要: 为解决某超临界燃煤机组锅炉深调过程中水冷壁壁温偏差大、超温问题,开发新型水冷壁安全运行监测技术。系统采用B/S架构,以构建热负荷、锅炉实时运行参数为边界条件,进行在线水动力计算,实现炉膛壁面热负荷分布、水冷壁流量分配、回路工质状态等多维度监测。应用结果表明:某深调负荷工况,原水冷壁螺旋段、垂直段出口23~25回路出现壁温偏差大、超温情况,结合监测结果进行诊断,前墙标高18~25 m位置热负荷偏斜并引起水冷壁超温;随机组负荷下降,监测火焰中心从标高38 m降至22 m,冷灰斗吸热量增加,水冷壁吸热不均匀性增大,通过底层磨掺配低热值煤,变负荷过程中壁温波动得到控制;某壁温偏差工况,前墙标高约38 m位置热负荷偏大,前墙吸热比例异常大于后墙,通过调整前后墙二次风量,壁温偏差得到改善。

       

      Abstract: To address the issue of temperature deviations and overheating in the water wall during deep peak shaving of a supercritical coal-fired unit boiler, new safety operation monitoring technology for the water wall was developed. The system employs a B/S architecture, using build thermal load and real-time operating parameters of the boiler as boundary conditions to perform online hydraulic calculations, achieving multi-dimensional monitoring of furnace surface heat load distribution, water wall flow distribution, and fluid state in the water wall loop. Application results show that under a certain deep peaking condition, temperature deviations and overheating occurred in the spiral and vertical water wall of loop 23–25. Based on the monitoring results, the heat load at the front wall elevation from 18 m to 25 m was skewed, leading to water wall overheating. As the unit load decreased, the flame center dropped from an elevation of 38m to 22 m, increasing the cold hopper's heat absorption, which exacerbated the uneven heat absorption of the water wall. By blending low-calorific coal into the bottom mill during the operation of varying load, wall temperature fluctuations were controlled. In another case of wall temperature deviation, the heat load at the front wall elevation around 38 m was excessively high, with the front wall heat absorption ratio abnormally greater than that of the back wall. By adjusting the secondary air volume of the front and back walls, the wall temperature deviation was decreased.

       

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