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    燃煤掺烧生物质黏结性积灰与低温腐蚀研究进展

    Research status of viscous ash deposition and low-temperature corrosion in flue gas of co-firing of coal and biomass

    • 摘要: 燃煤与生物质耦合发电技术作为一项关键的技术路径,在推动煤电产业绿色低碳转型以及煤炭资源的清洁、低碳、高效利用方面至关重要。然而,换热设备的积灰、腐蚀问题是制约尾部烟道安全高效运行的关键瓶颈,引起的停机时间占比约75%,维护成本占比高达54%。生物质的高氯、高碱、高水分特点,导致与煤混燃烟气中水蒸气、氯化氢、二氧化硫等含量发生明显变化,低温受热面沉积灰颗粒受结晶–凝结–潮解过程影响使得黏结演变机理更为复杂。综述了灰颗粒黏结性演变的最新研究进展,并深入探讨了酸凝结、硫酸氢铵结晶以及吸湿性盐潮解对黏结性积灰形成机制的影响。灰颗粒黏结性演变取决于凝结-结晶–潮解耦合作用下的黏结演变。目前灰颗粒黏结演变研究以定性分析为主,缺乏灰颗粒的形变、团聚、黏结现象的过程监测手段,无法准确判定低温受热面灰颗粒的黏结特性。目前灰颗粒沉积相关的预测模型往往仅考虑了灰颗粒间的碰撞、弹性、捕捉准则,未考虑黏结演变灰颗粒对颗粒沉积过程的影响。因此现有积灰模型亟需沉积灰颗粒与酸性气体凝结、硫酸氢铵结晶、吸湿性盐潮解等因素的定量研究,以发展出能够预测混燃条件下黏结性积灰问题的新模型。针对由黏结性积灰引起的低温腐蚀现象,目前研究仅定性指出低温受热面沉积灰颗粒与凝结酸液耦合作用形成的黏结性积灰对腐蚀特性有一定影响,但尚未深入挖掘出黏结性积灰对腐蚀产物影响的详实机制;与此同时,灰颗粒在低温受热面的沉积过程,受结晶-凝结-潮解耦合作用的影响,导致灰颗粒黏结特性不同;黏结性积灰与低温受热面形成致密腐蚀积灰层,引发壁面酸根离子、碱金属离子浓度呈现非均质分布特性,腐蚀过程中的多组分传质、离子迁移行为和腐蚀机理复杂,导致黏结受热面低温腐蚀特性不同于露点腐蚀。因此,必须考虑燃煤耦合生物质发电机组尾部烟气环境流动-传热-传质导致的黏结性积灰非均质分布特性,深入探究黏结性积灰非均质分布特性对低温腐蚀的影响机制。最后,总结了当前研究的重点领域,并提出了未来研究的方向,即应着重于构建黏结性积灰生长模型及其非均质分布对低温腐蚀影响机制的研究。这些研究将为燃煤与生物质耦合发电机组的长期高效稳定运行提供重要的理论支持和实践指导。

       

      Abstract: As a pivotal technological pathway, the coal-biomass co-firing power generation technology is instrumental in advancing the green and low-carbon transformation of the coal power industry and in achieving clean, low-carbon, and efficient utilization of coal resources. However, the issue of viscous ash deposition and low-temperature corrosion in heat exchange equipment stands as a critical bottleneck hindering the safe and efficient operation of the tail flue, accounting for approximately 75% of downtime and up to 54% of maintenance costs. The high chlorine, high alkali, and high moisture characteristics of biomass lead to significant changes in the content of water vapor, hydrogen chloride, sulfur dioxide, and other components in the flue gas during co-combustion with coal. The deposition of ash particles on low-temperature heating surfaces is influenced by the crystallization - condensation - deliquescence process, making the evolution of ash particle viscosity more complex.The latest research progress on the evolution of ash particle viscosity is reviewed, and the impact of acid condensation is delved into, ammonium bisulfate crystallization, and hygroscopic salt deliquescence on the formation mechanism of viscous ash deposition. The evolution of ash particle viscosity depends on the coupled effects of condensation, crystallization, and deliquescence. Current research on ash particle viscous evolution primarily focuses on qualitative analysis, lacking process monitoring methods for deformation, agglomeration, and viscous phenomena of ash particles, making it impossible to accurately determine the viscous characteristics of ash particles on low-temperature heating surfaces. Current prediction models related to ash deposition only consider the collision, elasticity, and capture criteria between ash particles, without accounting for the influence of viscous ash particles on the deposition process. Therefore, existing ash deposition models urgently require quantitative studies on factors such as the condensation of deposited ash particles with acidic gases, ammonium bisulfate crystallization, and the deliquescence of hygroscopic salts, in order to develop new models capable of predicting the issue of adhesive ash deposition under co-combustion conditions. Regarding the low-temperature corrosion phenomenon caused by viscous ash deposition, current research has only qualitatively indicated that the viscous ash formed by the coupling effect of deposited ash particles and condensed acid liquid on low-temperature heating surfaces has a certain influence on corrosion characteristics. However, the detailed mechanism of how viscous ash affects corrosion products has not been thoroughly explored. Meanwhile, the deposition process of ash particles on low-temperature heating surfaces is influenced by the coupling effects of crystallization - condensation - deliquescence, resulting in varying adhesion characteristics of the ash particles. The viscous ash deposition forms a dense corrosive ash layer on low-temperature heating surfaces, resulting in heterogeneous distribution characteristics of acid radical ions and alkali metal ion concentrations on the wall surface. The multi-component mass transfer, ion migration behavior, and corrosion mechanisms during the process are complex, leading to corrosion characteristics of viscous heating surfaces that differ from dew point corrosion. Therefore, it is essential to consider the heterogeneous distribution characteristics of viscous ash deposition caused by the environmental flow-heat transfer-mass transfer in the flue gas of coal-biomass co-firing power generation units, and to thoroughly investigate the influence mechanisms of these heterogeneous distribution characteristics on low-temperature corrosion. Finally, the current research focus areas are summarized, and future research directions are suggested, which should be concentrated on constructing adhesive ash deposition growth models and investigating the impact mechanism of its heterogeneous distribution on low-temperature corrosion. These studies will offer vital theoretical support and practical guidance for the long-term efficient and stable operation of coal and biomass coupled power generation units.

       

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