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    基于响应面法的贫瘦煤加氢改性增黏研究

    Study on caking property enhancement of meager lean coal via hy-dro-modification based on response surface

    • 摘要: 为拓展炼焦煤资源,缓解我国优质炼焦煤资源短缺的问题,利用亚临界H2O-CO体系对贫瘦煤进行加氢改性増黏。通过响应面法(RSM)分析了水煤比、CO初始压力和反应温度三个自变量对改性煤黏结指数(GRI)的影响,结合中心复合设计(CCD)方法建立了最佳工艺条件下最大黏结指数的自变量关联二次模型,并通过方差分析、等高线分析和响应面分析验证了该模型的可靠性,探究了各变量之间的交互影响关系。同时,采用XRD、FTIR、13C-NMR和TG-DTG等表征方法对原煤以及改性煤的微观结构以及热解特性进行了分析。结果表明:水煤比、CO初始压力和温度对改性煤黏结指数的影响均显著,其中CO压力的影响最大,影响顺序为CO初始压力>温度>水煤比;CO初始压力与温度之间存在显著的交互作用;在水煤比1.58、CO初始压力3.63 MPa、温度350.8 ℃的优化条件下,RSM预测的GRI值和实验值基本吻合,贫瘦煤GRI值可由12升高到81.78,实验值和预测值误差不超过2 %。加氢改性可切断化学键链接,缩短贫瘦煤中脂肪链长度而提高其支链化程度,同时脱除含氧官能团以削弱交联结构,并形成稳定的质子化芳香碳(faH)。芳核尺寸(Xb)的减小与桥头芳碳(faB)的降低表明部分芳香连接键断裂,这些片层在高压下重新紧密堆叠,从而使得芳香层间距(d002)不断减小,堆叠层数(N)和堆叠高度(Lc)增加。这些结构变化共同促进了煤黏结性的显著提升。

       

      Abstract: To address the critical shortage of high-quality coking coal resources in China, meager lean coal was ?hy-dro-modified in a subcritical H?O-CO system to improve its caking properties. The impact of three inde-pendent variables—water-coal ratio, CO initial pressure, and reaction temperature—on the caking index (GRI) of modified coal was analyzed utilizing response surface methodology (RSM). A quadratic model was constructed to illustrate the relationship between these variables and the maximum caking index obtainable under optimal conditions. The model was validated through analysis of variance (ANOVA), contour analysis, and response surface analysis, which revealed the interactions among the variables. The microstructure and pyrolysis characteristics of both raw and modified coals were examined utilizing XRD, FTIR, 13C-NMR, and TG-DTG techniques. The results indicated that the water-coal ratio, CO initial pressure, and temperature significantly influenced the caking index of modified coal, with CO initial pressure exerting the most pronounced effect, followed by temperature and water-coal ratio. A significant interaction was noted between CO initial pres-sure and temperature. The predicted GRI value from RSM aligned closely with the experimental value under optimized conditions: a water-coal ratio of 1.58, CO initial pressure of 3.63 MPa, and a temperature of 350.8 ℃. The GRI value closely approximated the experimental value, with the lean coal’s GRI rising from 12 to 81.78, and the error between experimental and predicted values not exceeding 2%. The hy-dro-modification was shown to break chemical bonds, shorten the length of fatty chains in meager lean coal, thereby increasing its branchedness, and remove oxygen-containing functional groups in order to weaken the cross-linking structure and form stable protonated aromatic carbons (faH). The reduction in the size of the aromatic nuclei (Xb), along with the decrease in the bridged aromatic carbons (faB), suggested that some of the aromatic linkages were broken. As a result, the lamellae were re-stacked more tightly under high pressure, leading to a decrease in the crystal surface spacing (d002) and an increase in both the number of stacked layers (N) and stacking height (Lc). Collectively, these structural changes contributed to a significant enhancement in the caking properties of coal.

       

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