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    CaZrO3掺杂剂对钙基吸附剂结构演化和CO2扩散传质的影响

    Effect of CaZrO3 dopant on structural evolution and CO2 diffusion transfer of calcium-based sorbents

    • 摘要: 钙基吸附剂广泛应用于吸附强化甲烷水蒸气重整制氢技术,但存在循环过程中吸附容量和吸附速率的衰减问题。基于前期结果CaZrO3掺杂剂可以显著提高吸附性能的稳定性,但机制尚不明确,通过建立钙基吸附剂碳酸化过程的多物理场耦合模型,结合试验表征的结构参数,以探究CaZrO3掺杂剂对CO2扩散传质的影响和提高吸附性能稳定性的机理。模型包括变尺寸晶粒模型的动力学模块和一系列瞬态热质守恒方程。结果表明:CaZrO3掺杂剂(掺杂体积分数为36%)有利于维持孔体积在碳酸化过程中的相对稳定,使CO2扩散系数提高146%,显著提高了颗粒内平均CO2浓度,促进CaO快速均匀转化。相比纯CaO吸附剂,CaO/CaZrO3吸附剂在循环过程中能够保持疏松多孔结构,其孔体积和CaO晶粒粒径在多次再生后保持稳定,CaO转化率在10次循环后仅下降3.6%。结合无量纲参数解耦不同结构参数的作用,发现减缓孔隙损失可以降低CO2扩散传质阻力,而抑制CaO晶粒生长可以降低化学反应阻力,从而提高CaO转化率和碳酸化反应速率。CaZrO3掺杂量对吸附性能具有双重调控作用。提高CaZrO3掺杂量有利于增强结构稳定性,提高CaO转化率,同时会导致反应阻力增大,限制碳酸化反应速率。

       

      Abstract: Calcium-based sorbents are widely employed in sorption enhanced CH4/H2O reforming for hydrogen production, but they suffer from gradual degradation in both sorption capacity and rate in cyclic processes. Previous studies have demonstrated that CaZrO3 dopant could significantly enhance the stability of sorbents, but the underlying mechanism remains unclear. A multi-physics coupled model of the carbonation process was established, integrating experimentally characterized structural parameters to investigate the effect of CaZrO3 dopant on CO2 diffusion and the mechanism for improving sorption stability. The model combined the changing grain size model with transient heat and mass conservation equations. Results indicated that CaZrO3 dopant (dopant volume fraction is 36%) maintained the relative stability of pore volume during the carbonation process, and increased the CO2 diffusion coefficient by 146%, thereby significantly enhancing the average CO2 concentration within the particle and promoting the rapid and uniform CaO conversion. Compared with pure CaO sorbents, the CaO/CaZrO3 composite retained a loose and porous structure in cyclic processes. Its pore volume and CaO grain size remained stable after multiple regeneration cycles, with CaO conversion decreasing by only 3.6% after 10 cycles. By using dimensionless parameters to decouple the effects of distinct structural parameters, it was found that mitigating pore loss reduced CO2 diffusion resistance, while suppressing CaO grain growth decreased chemical reaction resistance, thereby enhancing CaO conversion and carbonation rate. The CaZrO3 dopant demonstrated dual regulatory effects on sorption performance. Increasing the CaZrO3 dopant amount enhanced structural stability and CaO conversion, but concomitantly increased reaction resistance, thereby limiting the carbonation reaction rate.

       

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