高级检索

    基于响应曲面法研究能量输入对浮选效果影响

    Optimization of flotation effect based on response surface method

    • 摘要: 基于响应曲面法研究自充气浮选机中能量输入对煤炭浮选性能的影响。对原煤性质进行分析可知原煤中含42.3 %的固定碳、20.4 %的挥发分、2.7 %的水分和34.7 %的灰分。采用三水平两因素的全因子设计实验,建立可变因素(叶轮转速和浮选槽体积及相互作用)与指标(产率、灰分、可燃物回收和夹带水回收)之间的关系。实验结果表明:灰分和夹带水回收率随着叶轮转速的增加而增加;在较高的叶轮转速下,2 L浮选槽中精煤产率和可燃体回收率较低;而在较低的叶轮转速下,6 L浮选槽中精煤产率和可燃体回收率较低。在4 L浮选槽中,在1 500 rpm的叶轮转速下获得72 %的最大可燃回收率。实验数据用于建立拟合模型,使用方差分析因素显著程度。灰分和夹带水回收率拟合方程采用一次模型R2值分别为0.94和0.97。

       

      Abstract: Based on the response surface method, the speed of the impeller and the volume of the flotation cell in the self-aerated flotation machine are studied, and the influence of energy input on the performance of coal flotation is studied. The analysis of raw coal properties shows that raw coal contains 42.3% fixed carbon, 20.4% volatile, 2.7% moisture and 34.7% ash. The relationship between variable factors (impeller speed and cell volume and interaction) and indexes (yield, ash, fuel recovery and entrainment water recovery) was established by using three-level and two-factor experiment design. The test results show that the recovery rate of ash and entrainment water increases with the increase of impeller speed. At higher impeller speed, the coal yield and combustible recovery rate in 2 L flotation cell are lower. However, at a lower impeller speed, the coal yield and the recovery rate of combustible body in the 6 L flotation cell are lower. In a 4 L flotation cell, the maximum combustible recovery rate of 72 % was obtained at 1 500 rpm. The experimental data were used to build a fitting model, and ANOVA was used to analyze factor significance. The R2 values of the primary model were 0.94 and 0.97, respectively.

       

    /

    返回文章
    返回