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    水煤浆气化炉协同处置甲醇精馏残液

    Co-treatment of methanol distillation residue in coal-water slurry gasifier

    • 摘要: 为研究甲醇精馏残液(MDR)用于制备水煤浆(CWS)对其性能的影响。实验采用陕西神木煤作为原料,利用MDR部分或完全替代水进行制浆,结合表观黏度、Zeta电位、表面张力、接触角、热重(TG–DTG)及BET比表面积分析等手段,系统分析浆液中静电斥力、范德华力与氢键的竞争作用机制,阐明MDR对CWS成浆和热解性能的影响规律。结果表明:在恒定剪切速率下,浆体黏度随MDR添加量的增加呈现先降低后升高的趋势,MDR添加量为9.25%,此时浆体黏度最低(808.7 mPa·s);过量添加会导致浆体黏度迅速升高,分散性变差。此外,当MDR添加量为7.40%时,水煤浆的稳定性最佳,析水率最低(5.24%);过量添加会改变颗粒间作用力,导致析水率升高,稳定性变差。最后,随着MDR添加量增加,MDR中的小分子醇类在热解初期生成活性中间体,热解第3阶段焦炭的比表面积和孔隙率也有所提高,加速煤的热解,失重率从45.6%升至51.4%,优化热解效率。综上所述,适量添加MDR可以改善水煤浆的黏度、稳定性和热解性能,但过量使用会增加浆体黏度,降低稳定性。水煤浆气化炉协同处置甲醇精馏残液可为甲醇精馏残液的资源化处置利用提供新的方向,有助于化工企业降本增效。

       

      Abstract: In order to study the influence of methanol distillation residue (MDR) on the properties of coal water slurry (CWS). Using Shenmu coal from Shaanxi Province as raw material, MDR was employed to partially or completely replace water in slurry preparation. Through comprehensive analyses including apparent viscosity, zeta potential, surface tension, contact angle, thermogravimetric analysis (TG–DTG), and BET specific surface area, the competitive mechanisms among electrostatic repulsion, van der Waals forces, and hydrogen bonding in slurry systems were systematically examined to elucidate the influence patterns of MDR on CWS formation and pyrolysis characteristics. Experimental results demonstrate that under constant shear rate conditions, slurry viscosity exhibited a characteristic trend of initial decrease followed by increase with incremental MDR addition. The optimal viscosity (808.7 mPa·s) was achieved at 9.25% MDR Regarding stability, the minimum water separation rate (5.24%) occurred at 7.40% MDR content, while dosage, beyond which excessive addition induced rapid viscosity elevation and deteriorated dispersion. overdosing altered interparticle interactions, resulting in increased water separation and stability degradation. Pyrolysis analysis revealed that MDR-derived low-molecular-weight alcohols generated reactive intermediates during initial pyrolysis stages. Enhanced specific surface area and porosity of third-stage pyrolysis coke were observed with increased MDR addition, accelerating coal decomposition and elevating mass loss from 45.6% to 51.4%, thereby optimizing pyrolysis efficiency. The findings indicate that moderate MDR incorporation improves CWS rheology, stability, and pyrolysis performance, whereas excessive usage adversely increases viscosity and reduces stability. The co-processing of MDR in CWS gasifiers presents a novel approach for resource utilization of methanol distillation residue, offering potential benefits for cost reduction and efficiency enhancement in chemical enterprises. This research provides theoretical guidance and technical support for industrial implementation of MDR-CWS co-processing technology.

       

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