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    某1 000 MW超超临界双切圆锅炉水冷壁问题研究与对策

    Research and countermeasures on water wall problems of a 1 000 MW ultra supercritical double tangential circular boiler

    • 摘要: 针对某超超临界锅炉水冷壁热疲劳、鳍片拉裂、变形等问题,从燃烧侧、汽水侧、自动控制策略方面分析了水冷壁超温、壁温分布偏差大、壁温变化速率大的原因,并开展针对性治理工作。结果表明:除以上3点因素外,水冷壁超温、壁温分布偏差大、壁温变化速率大还与不同回路干湿态转换不同步有关。燃烧优化调整、水动力优化、自动控制优化对局部区域水冷壁壁温偏高、壁温变化速率大有一定作用,但无法彻底解决采用双切圆垂直水冷壁布置形式的锅炉因设计原因而带来的燃烧侧热负荷偏差大、对汽水侧脉动敏感等问题。为防止水冷壁发生热疲劳、鳍片拉裂、变形等问题,避免发生水冷壁泄漏甚至导致非停事故,仍需要通过控制低负荷运行时长、减小变负荷速率、调整运行参数等方式,并配合停机检查、规范启停机过程、规范开展水压试验等措施,发现并及时解决水冷壁异常。

       

      Abstract: In response to the problems of thermal fatigue, fin cracking, and deformation of the water-cooled wall of a certain ultra supercritical boiler, the reasons for the overheating of the water-cooled wall, large deviation in wall temperature distribution, and large rate of wall temperature change were analyzed from the perspectives of combustion side, steam water side, and automatic control strategy, and targeted treatment work was carried out. The results indicate that, in addition to the above three factors, the overheating of water-cooled walls, large deviation in wall temperature distribution, and high rate of wall temperature change are also related to the asynchronous transition between dry and wet states in different circuits. Combustion optimization adjustment, hydrodynamic optimization, and automatic control optimization have a certain effect on the high wall temperature and large rate of wall temperature change in local areas of water-cooled walls. However, they cannot completely solve the problems of large thermal load deviation on the combustion side and sensitivity to steam water side pulsation caused by the design of boilers with double tangential vertical water-cooled wall layout. To prevent thermal fatigue, fin cracking, deformation and other problems of water-cooled walls, and to avoid leakage and even non-stop accidents, it is still necessary to control the duration of low load operation, reduce the rate of load variation, adjust operating parameters, and cooperate with shutdown inspections, standardize the start stop process, and carry out water pressure tests to discover and solve water-cooled wall abnormalities in a timely manner.

       

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