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    新建循环流化床锅炉烟气脱硝方案选择

    Selection of flue gas denitrification schemes for newly-built CFB boilers

    • 摘要: 通过对新建CFB锅炉SCR、SNCR+SCR 2种脱硝方案进行分析对比,得出SCR方案与SNCR+SCR方案均满足新建CFB锅炉使用要求。SCR脱硝技术成熟,系统简单,脱硝效率高,动设备少,故障率低,应用广泛。SNCR+SCR方案与SCR方案相比所需催化剂少,后期的废催化剂处置成本低;系统阻力180 Pa,SO2/SO3氧化率较SCR方案低,尾部烟道积灰、堵塞较少,空预器腐蚀的概率较低。SNCR+SCR方案投资费用比SCR方案高210万元、运行费用比SCR方案高61.3万元/a。从投资、运行维护成本、脱硝效率及氨逃逸等指标对比,新建项目CFB锅炉采用SCR方案更优,催化剂2+1布置。考虑本项目活性污泥、化学污泥掺烧量大,会导致飞灰含量增加,不利于SCR催化剂运行,在锅炉设计制造时预留SNCR喷氨口。

       

      Abstract: Through analysis and comparison of two denitrification schemes, SCR and SNCR+SCR, for newly-built CFB boilers, indicate that both the SCR scheme and SNCR+SCR scheme meet the requirements for the use of newly-built CFB boilers. SCR denitrification technology is mature, the system is simple, the denitrification efficiency is high, there are few moving equipment and low failure rate, and it is widely used. The SNCR+SCR scheme requires fewer catalysts compared to the SCR scheme, and the cost of disposing of waste catalysts in the later stage is low; The system resistance is 180 Pa, and the oxidation rate of SO2/SO3 is lower than that of the SCR scheme. The tail flue has less ash accumulation and blockage, and the probability of corrosion of the air preheater is lower. The investment cost of SNCR+SCR scheme is 2.1 million yuan higher than that of SCR scheme, and the operating cost is 613000 yuan/year higher than that of SCR scheme. Compared with other indicators such as investment, operation and maintenance costs, denitrification efficiency, and ammonia escape, the SCR scheme is more optimal for the CFB boiler in the new project, with a 2+1 catalyst layout. Considering that the high amount of mixed combustion of activated sludge and chemical sludge in this project will lead to an increase in fly ash content, which is not conducive to the operation of SCR catalysts, SNCR ammonia injection ports will be reserved during boiler design and manufacturing.

       

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