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    褐煤低温热解、粒度级配制备高浓度水煤浆

    Low-temperature pyrolysis and particle size preparation to improve the slurry-ability of lignite

    • 摘要: 褐煤作为一种低阶煤,储量丰富且反应活性较高,是一种理想的气化原料,但存在内水含量高、易自燃、制备水煤浆浓度低等问题,难以大规模气化利用。目前,针对褐煤提质/改性制备水煤浆的研究较多,但采用低温热解耦合粒度级配制备高浓度水煤浆的报道较少。为了研究低温热解及粒度级配对褐煤制备高浓度水煤浆的影响,以伊犁褐煤为原料,经过低温热解得到褐煤半焦产品,通过红外光谱、接触角、Zeta电位分析研究了低温热解对褐煤煤质特性、表面官能团、亲疏水性及电动电位的影响,采用棒磨工艺和粒度级配工艺分别进行了成浆性试验研究,探讨了低温热解和制浆工艺对煤浆浓度、粒度分布和流变性的影响。结果表明:褐煤通过低温热解,水分、挥发分含量降低,O/C比从22.29%降低至6.61%,温度提升使烷基侧链脱除、含氧官能团减少;随着改性温度的升高,接触角增大,表面的润湿性得到改善;灰分含量升高,孔隙增大,使Zeta电位的绝对值增大,浆体稳定性增强。由于低温热解使褐煤表面含氧官能团和侧链基团大量脱除,降低了表面亲水基团将自由水转化为结合水的能力,碳骨架含量增高,煤阶升高,从而提高了褐煤成浆浓度并降低添加剂的用量,通过热解,褐煤成浆浓度从54.5%提升至60.5%,结合粒度级配方法可进一步提升煤浆浓度至66.5%。热解过程中,随着挥发分和水分的挥发,煤颗粒的整体性遭到破坏,褐煤可磨性增强,制浆研磨时间缩短,粒度级配工艺制备煤浆粒度呈双峰分布,细颗粒填充到大颗粒中,可有效降低煤浆黏度。通过热解耦合粒度级配技术可改善煤浆粒度分布,降低煤浆的稠度,优化浆体的流动性,制备浓度较高的水煤浆。

       

      Abstract: As a low rank coal with abundant reserves and high reactivity, lignite is is very suitable for gasification. However, there exist several issues, including high internal water content, susceptibility to spontaneous combustion, and low concentration of the prepared coal water slurry, which lead to the challenges in large-scale gasification utilization. At present, there are many studies on the preparation of coal water slurry through the upgrading or modification of lignite, but there are few reports on the preparation of high-concentration coal water slurry through low-temperature pyrolysis coupled with particle size grading. In order to study the influence of low-temperature pyrolysis and particle size grading on the preparation of high-concentration coal water slurry from lignite, Yili lignite was used as the raw material and semi coke produced through pyrolysis, as the research object. The effects of low-temperature pyrolysis on the properties, surface functional groups, hydrophilicity and hydrophobicity, and Zeta potential of lignite were investigated through infrared spectroscopy, contact angle, and Zeta potential analysis. The slurryability tests were conducted using rod milling and particle size grading processes, to explore the effects of low-temperature pyrolysis and slurrying processes on coal slurry concentration, particle size distribution, and rheological properties. Research has found that the moisture and volatile content of lignite decreased through low-temperature pyrolysis, and the O/C ratio decreased from 22.29% to 6.61%. With the increase of pyrolysis temperature, the alkyl side chains on the surface of lignite are removed and the oxygen-containing functional groups are reduced; As the contact angle increases, the wettability of the surface improves. Simultaneously, the increase in ash content and pore size leads to an increase in the absolute value of the Zeta potential, which improves the stability of the slurry. Benefiting from low-temperature pyrolysis, a large number of oxygen-containing functional groups and side chain groups on the surface of lignite are removed, which reduces the ability of hydrophilic groups on the surface of lignite to convert free water into bound water. The content of carbon skeleton increases, indicating that pyrolysis raises the coal rank, as a result, the concentration of lignite slurry has been increased, and the amount of coal slurry additives used in slurry preparation has been reduced. Using lignite and pyrolysis semi coke as pulp materials, the concentration of coal water slurry prepared by single rod milling process are 54.5%, 59.4%, and 60.5%. The semi-coke produced through pyrolysis is slurried by particle size grading process, which can increase the coal slurry concentration to a maximum of 66.5%. During pyrolysis, the structural integrity of coal particles is compromised as volatiles and moisture evaporate, which enhances the grindability of lignite and reduces the grinding time for slurry preparation. The coal slurry, prepared by particle size grading process, exhibits a bimodal particle size distribution, where fine particles fill the gaps between larger ones, effectively reducing the viscosity of the coal slurry. Low temperature thermal decoupling particle size distribution can improve the particle size distribution of coal slurry, reduce the viscosity of coal slurry, optimize the fluidity of slurry, and prepare high concentration lignite coal water slurry.

       

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