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    循环流化床锅炉高导热耐磨耐火复合材料开发与性能优化研究

    Development and performance optimization of high-thermal conductivity wear-resistant refractory composite materials for circulating fluidized bed boilers

    • 摘要: 开发兼具高导热和高力学性能的复合材料,对于改善循环流化床锅炉床温偏高、污染物排放增加、调峰能力受限等问题,发挥积极重要作用。以不同粒径锆刚玉、碳化硅、氧化铝、石墨烯等为主料,氮化硼(BN)、氮化铝(AlN)和碳纳米管(CNTs)为热导性填料,铝酸钙水泥为胶结剂,通过机械共混法并进行一定改性处理而制备了高导热复合材料,研究不同工艺对复合材料的分散性、热导率和机械性能的作用。结果表明:分散性对于材料整体性能有着重要影响,良好的分散性不仅能够增强材料的耐磨性和机械强度,也有利于提高导热性;有效的改性剂组合,能够协同作用,更加有利于提高材料的分散性;单一的改性剂,其分散效果有所下降;未经过改性处理,材料分散效果会明显下降;通过KH550、聚多巴胺对氧化石墨烯表面改性,不仅可以显著提高材料的分散性,还能够增强材料的结合力,从而显著提高材料力学性能和热导率。BN、AlN和CNTs的添加,对材料的导热性能有显著提高。氧化铝包覆处理对于提高材料的力学性能和耐磨性能至关重要,对导热性影响较弱。

       

      Abstract: Developing composite materials with high thermal conductivity and high mechanical properties plays a positive role in alleviating the problems such as high bed temperature, increased pollutant emissions, and limited peak regulation capacity in circulating fluidized bed boilers. Using Zirconium corundum, silicon carbide, alumina and graphene with different particle sizes were used as main materialsand graphene, BN、AlN and CNTs as thermal fillers, and calcium aluminate cement as a binder, high thermal conductivity composites were prepared through mechanical blending and certain modification treatments. The effects of different processes on the dispersibility, thermal conductivity, and mechanical properties of the composite materials were studied. The results show dispersibility has an important impact on the overall performance of the material. Good dispersibility can not only enhance the wear resistance and mechanical strength of the material but also its thermal conductivity. Effective combinations of modifiers can synergistically improve the dispersibility of the material. Single modifiers result in decreased dispersion. Unmodified materials show significantly reduced dispersion. Surface modification with Graphene Oxide can significantly improve the dispersibility of the material. The addition of BN, AlN, and CNTs significantly improves the thermal conductivity of the material. The alumina coating treatment is crucial for improving the mechanical properties and wear resistance of the material, but it has a weaker impact on the thermal conductivity.

       

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