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    基于CPFD模型的土耳其褐煤循环流化床燃烧特性模拟

    Combustion characteristics of Turkish lignite in circulating fluidized bed based on CPFD

    • 摘要: 土耳其褐煤储量丰富,但由于其热值较低,采用循环流化床锅炉燃烧是较为合适的方式。循环流化床锅炉炉内的气固流动状态和燃烧特性复杂,流动特性及燃烧过程会直接影响锅炉效率。为研究操作参数对土耳其褐煤燃烧特性的影响,采用基于计算颗粒流体力学的多相质点网格法(MP-PIC方法)进行模拟研究。MP-PIC方法基于Eulerian-Lagrangian模型,该模型中,利用Eulerian方法对气相进行处理,通过Naiver-Stokes方程求解,湍流处理采用LES大涡模拟方法,更精确地求解湍流结构,适用于复杂流体相的数值计算。颗粒相采用Lagrangian方法求解,可跟踪颗粒状态(位置、速度等参数)随时间的变化。Eulerian-Lagrangian模型即考虑了颗粒相之间的相互作用,也考虑了流体相与颗粒相的相互作用,能够更准确地模拟复杂多相流系统及颗粒的运动规律。基于MP-PIC方法,针对一台燃用土耳其褐煤的130 t/h循环流化床锅炉建立了全尺寸数学模型,对炉内的燃烧特性进行模拟。为确定合适的网格数量,通过监测炉膛高度方向的温度分布,综合考虑模拟结果的准确性与计算速度,选择50万网格进行后续模拟。分离器出口气体组分的模拟值与试验值具有良好的一致性,表明该模拟结果对该循环流化床锅炉的燃烧过程具有可靠的预测效果。通过模拟获得了锅炉在不同一、二次风比例下,燃烧设计燃料和校核燃料时炉内的温度分布,NO、CO、O2浓度分布及旋风分离器出口处NO排放量。结果表明:燃用设计燃料和校核燃料时,炉内温度分布无明显差异,相差不超过50 K,且炉内温度分布均匀,火焰充满程度良好;一、二次风比例对炉膛中上部温度影响不大,但密相区温度随一次风比例的增高而降低;一、二次风比例对NO的排放有显著影响,当比例为55∶45时,炉内CO浓度分布最佳,NO的排放量最低。研究结果可为燃烧土耳其褐煤循环流化床锅炉的设计和运行提供参考。

       

      Abstract: Turkey has abundant lignite reserves, but due to its low calorific value, combustion in circulating fluidized bed boilers is a more appropriate way to utilize it. The gas-solid flow state and combustion characteristics in the circulating fluidized bed boiler furnace are complex, and the flow characteristics as well as the combustion process will directly affect the boiler efficiency. In order to study the effect of operating parameters on the combustion characteristics of lignite coal in Turkey, a multiphase plasma lattice modeling method based on computational particle hydrodynamics (MP-PIC method) is used. The MP-PIC method is based on the Eulerian-Lagrangian model, in which the gas phase is processed using the Eulerian method, and the gas phase is solved using the Naiver-Stokes equations to solve the calculations, and the turbulence treatment utilizes the LES large eddy solution method to solve the turbulence structure more accurately, which can handle complex fluid phases. The particle phase is solved by the Lagrangian method, which can track the state of the particles and the change of the position, velocity and other parameters of the simulated particles over time. The Eulerian-Lagrangian model takes into account the interactions between the particle phase as well as the fluid phase, which can simulate the complex multiphase flow system and the particle movement law more accurately. A full-scale mathematical model based on the MP-PIC method was developed for a 130 t/h circulating fluidized bed boiler burning Turkish lignite to simulate the combustion characteristics in the furnace. In order to determine the appropriate number of grids, by monitoring the temperature distribution in the height direction of the furnace, the number of 500000 grids was selected for the continuation of the simulation considering the accuracy of the simulation results and the speed of calculation. The simulated values of the gas components at the outlet of the separator are in good agreement with the experimental values, indicating that the simulation results are valid for the prediction of this circulating fluidized bed boiler. The temperature distributions in the furnace, NO, CO, O2 concentration distributions and NO emissions at the outlet of the cyclone separator were obtained from the simulation when the boiler burns the design fuel and the calibration fuel with different primary and secondary air ratios. The results show that there is no significant difference in the temperature distribution between the design fuel and the calibration fuel, the difference is not more than 50 K, and the temperature distribution in the furnace is uniform, and the flame filling degree is good. The ratio of primary and secondary air has little effect on the temperature in the upper and middle parts of the furnace, and the temperature in the dense zone decreases with the increase of the ratio of primary air. The primary and secondary air ratios had a significant effect on NO emission, and the best distribution of CO concentration and the lowest NO emission in the furnace were obtained when the primary and secondary air ratio was 55∶45. The results of the study can provide a reference for the design and operation of circulating fluidized bed boilers burning Turkish lignite.

       

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