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    基于固废等离子气化和COG重整的甲醇合成系统分析

    Analysis of methanol synthesis system via solid waste plasma gasification and COG reforming

    • 摘要: 为应对城市固体废弃物焚烧带来的大气污染并探索资源化利用新途径,研究提出结合固体废弃物等离子体气化与焦炉煤气催化重整实现高效制备甲醇的技术方案,从而减轻传统焚烧处理对大气环境的污染负担。该方案利用等离子体气化技术快速热解和气化固体废弃物,生成富含一氧化碳和氢气的合成气,再引入焦炉煤气作为补充原料,利用催化重整技术优化合成气组分,提升甲醇合成收率。通过Aspen Plus构建包括等离子体气化、催化重整、合成气净化与甲醇合成等关键环节的全流程模拟模型,并将该方案与水煤气变换调节合成气制备甲醇的方案展开了对比。模拟分析结果表明:新系统甲醇合成收率和能量利用效率分别为90.57%和61.28%,相较于水煤气变换方案分别提升了1.07%和6.19%;系统㶲效率达到63.74%,表明能量利用的合理性与高效性。经济评估显示,该系统实现年处理固体废弃物74.91 t、年处理焦炉煤气7 734.76 t、年产甲醇16 270.55 t,动态回收周期5.18 a,净现值15 601.18万元。此外,在环境效益方面,该系统制备每吨甲醇的CO2排放量低于0.06 t,远低于水煤气反应调节合成气制备甲醇方案的0.72 t。因此,该方案不仅实现了固体废弃物高效资源化利用和低碳排放,还促进了废弃物向高价值化学品的转化,在热力学性能和经济与环境效益方面均展现出显著优势。

       

      Abstract: To address air pollution caused by municipal solid waste incineration and to explore new pathways for resource utilization, a technical route for efficient methanol production through the integration of municipal solid waste plasma gasification and catalytic reforming of coke oven gas is proposed. The environmental burden associated with conventional incineration is thereby reduced. In this route, municipal solid waste is rapidly pyrolyzed and gasified by plasma gasification technology to generate syngas rich in carbon monoxide and hydrogen. Coke oven gas is then introduced as a supplementary feedstock, and the syngas composition is optimized through catalytic reforming, so that the methanol synthesis yield is improved. A full-process simulation model, including plasma gasification, catalytic reforming, syngas purification and methanol synthesis, is established using Aspen Plus. The proposed route is compared with a methanol production route in which the syngas composition is adjusted by the water-gas shift reaction. The simulation results show that the methanol synthesis yield and energy utilization efficiency of the new system are 90.57% and 61.28%, respectively, which are increased by 1.07% and 6.19% compared with those of the water-gas shift route. The exergy efficiency of the system reaches 63.74%, indicating the rationality and high efficiency of energy utilization. The economic assessment shows that the system achieves an annual municipal solid waste treatment capacity of 74.91 t, an annual coke oven gas treatment capacity of 7 734.76 t, and an annual methanol production capacity of 16 270.55 t. The dynamic payback period is 5.18 years, and the net present value reaches 156.011 8 million CNY. In terms of environmental benefits, the CO2 emission per tonne of methanol produced by the system is lower than 0.06 t, which is far below the value of 0.72 t for the methanol production route based on syngas adjustment through the water-gas shift reaction. Therefore, efficient resource utilization of municipal solid waste and low-carbon methanol production are achieved, while the conversion of waste into high-value chemicals is promoted. Significant advantages are demonstrated in thermodynamic performance as well as economic and environmental benefits.

       

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