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    固废等离子气化制备绿色甲醇热联产系统模拟分析

    Simulation of integrated green methanol and heat cogeneration system via solid waste plasma gasification

    • 摘要: 为了应对城市固体废弃物焚烧处理带来的严重大气污染问题,并探索其资源化利用的新途径,通过开发一种基于固体废弃物等离子体气化与焦炉煤气催化重整相结合的技术方案,以高效制备绿色甲醇,从而减轻传统焚烧处理对大气环境的污染负担,并促进废弃物向高价值化学品的转化。该方案采用固体废弃物等离子体气化技术作为核心处理手段,促进废弃物的快速热解与气化,生成富含一氧化碳和氢气的合成气。引入焦炉煤气作为补充原料,利用催化重整反应进一步优化合成气组分,提升甲醇合成的适宜性。通过Aspen Plus构建包括等离子体气化、催化重整、合成气净化与甲醇合成等关键环节的全流程模拟模型,对整个工艺流程进行模拟分析,并将该方案与水煤气变换调节合成气制备绿色甲醇的方案展开了对比。模拟结果显示,新提出的系统具有90.57%的甲醇合成收率和61.28%的能量利用效率,相较于水煤气变换方案分别提升了1.07%和6.19%,其?效率达到63.74%,表明能量利用的合理性与高效性。新系统年处理固废74.91 t,年处理焦炉煤气7734.76 t,年产甲醇量为16270.55 t,此外,在环境效益方面,该项目制备每吨绿色甲醇排放二氧化碳的量低于0.06 t,远低于水煤气反应调节合成气制备绿色甲醇方案的0.72 t碳排放量,相比于焚烧处理更可视为负碳排放。因此,该方案不仅实现了废弃物的高效资源化利用,还促进了低碳排放的绿色化学品生产,在热力学性能和环境友好性方面均展现出显著优势。

       

      Abstract: To address severe atmospheric pollution from municipal solid waste incineration and explore new avenues for resource utilization, a technical scheme combining solid waste plasma gasification with coke oven gas catalytic reforming is developed for efficient green methanol production. This approach utilizes plasma gasification as the core process to rapidly pyrolyze and gasify waste, yielding syngas rich in CO and H2. Coke oven gas is introduced as a supplementary feedstock, and catalytic reforming further optimizes syngas composition to enhance methanol synthesis suitability. A comprehensive simulation model encompassing plasma gasification, catalytic reforming, syngas purification, and methanol synthesis is constructed in Aspen Plus to analyze the entire process and compare it with a water-gas shift-based methanol production scheme. Results show that the proposed system achieves a methanol synthesis yield of 90.57% and an energy efficiency of 61.28%, representing improvements of 1.07% and 6.19%, respectively, over the water-gas shift scheme. Its exergy efficiency reaches 63.74%, indicating rational and efficient energy utilization. Annually, the system can process 74.91 t of solid waste, 7734.76 t of coke oven gas, and produce 16270.55 t of methanol. Notably, per ton of green methanol produced, CO2 emissions are below 0.06 t, significantly lower than the 0.72 t emitted by the water-gas shift scheme and even achieving negative carbon emission compared to incineration. Thus, this scheme realizes not only efficient resourceful utilization of waste but also promotes low-carbon green chemical production, exhibiting remarkable advantages in thermodynamic performance and environmental friendliness.

       

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