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    隔膜压滤机在煤直接液化项目的应用及优化

    Application and improvement of diaphragm filter press in direct coal liquefaction project

    • 摘要: 针对神华煤直接液化项目运行初期催化剂制备装置中隔膜压滤机运行不稳定问题,通过分析催化系统的压滤结构、压滤机结构原理及使用情况,针对隔膜压滤机运行存在的问题对压滤系统进行改造,并对改造后效果进行分析。结果表明,滤板漏料、滤液外泄、拉板小车故障、翻板变形、滤布检查耗时过长等是影响隔膜压滤机稳定运行的主要因素,采用在压滤机止推板的接管上增大补偿器补偿量、增加闭式气水分离器、整平轨道和改造链轮轴承、采用多加支撑点、在隔膜滤板开孔安装检查滤液水龙头等方法对压滤系统进行改造。改造后,4台压滤机的故障次数减少,维修时间缩短,设备稳定运行能力加强,减少滤液流进滤饼仓。目前压滤机负荷已能够满足煤直接液化项目的生产负荷要求,催化剂装置运行稳定,基本满足了煤直接液化项目运行要求,取得良好的效果。

       

      Abstract: In view of the unstable operation problem of diaphragm filter press in catalyst preparation plant of Shenhua direct coal liquefaction project,the diaphragm filter system was modified on the basis of analysis on the diaphragm filter press system,principle and operation.Results show that the filtering slurry leaking material,filtrate leaking,pull plate deformation failure,frame,the filter cloth inspection car taking too long,are the main factors influencing the diaphragm filter press and stable operation.By using the filter press thrust plate on the takeover of compensator,increasing the closed gas water separator,leveling rail and chain wheel bearings and adopting more strong point hole in the diaphragm filter plate the press system are modified. After modification,4 filter machine faults are less,maintenance time is shortened,strengthen equipment and stable operation ability are increased,filtrate flow into the filter cake is reduced. The filter press load has been able to meet the producing load of direct coal liquefaction project requirements. Stable operation of catalyst plant basically meet the requirement of direct coal liquefaction project operation and achieved better effect.

       

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