选煤厂产品煤自动采样系统应用与优化
Application and optimization of products automatic sampling system in coal preparation plant
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摘要: 为了提高自动采样系统的采样精度,分析了斜沟选煤厂自动采样系统存在的问题,并提出改造措施,最后对自动采样系统进行偏差分析,验证改造效果。结果表明,自动采样系统存在故障率高、卡堵严重、系统偏差大等问题,通过调整采样系统初采刮煤板衬垫和输送带架托辊位置,加强设备维护,调节采样系统中二级采样下料口处挡煤板为倾斜45°的导流板,调节输送带中部平煤高度和输送带运转速度等措施对选煤厂自动采样系统进行改造。改造后自动采样系统总均方差为0.313,提高了采集煤样的代表性。Abstract: To improve sampling precision of sampling system,the automatic sampling system was transformed and the effects was analyzed through variance analysis. The system had the problems of high failure rate,frequent blockage and large deviation. The transforming measures were that adjusting the position of squeegee gasket and conveying belt roller,improving maintenance frequency,setting the angle of guide plate at feed opening of secondary sampling process to 45°,regulating coal thickness in the middle of conveying belt and speed of conveying belt. After transformation,the total mean square error of system was 0. 313%.
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