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    神华1750t/a褐煤提质干燥器的强度校核计算

    Strength analysis of dryer of Shenhua 1750 t/a lignite upgrading equipment

    • 摘要: 为判断神华呼伦贝尔1750 t/a褐煤提质关键设备干燥器的安全可靠性,根据干燥器工作状况及工艺条件,分析了褐煤提质设备干燥器的受力特点,研究干燥器在设备自重、水平地震载荷、外部机械载荷、设备所处高温状况及煤粉重力载荷作用下的应力分布及变形状况,确定关键部位的弯曲应力及薄膜应力。结果表明,干燥器的结构变形主要由热膨胀引起,温度载荷引起的应力较严重,机械载荷引起的变形只占结构变形的极小部分。干燥器一次总体薄膜应力为61.70 MPa,一次总体最大薄膜应力和一次弯曲应力总和为260.40 MPa,满足材料的强度设计许用要求,证明了设计方案的可行性。确定干燥器轴向及径向的最大位移量分别为44.60和29.50 mm,设计时需考虑水封槽的宽度,导流板、刮板与鱼鳞板的距离,并控制刮板高度。

       

      Abstract: Based on Shenhua Hulunbeier 1750 t / a low rank coal upgrading process package development project,the strength of dryer,the critical equipment,was analyzed. According to the operation and process conditions,the load of the dryer was analyzed,and the stress and displacement distribution under itself gravity,horizontal seism load,external mechanical load,high temperature condition and coal gravity were studied. The bending stress and film stress of key location of the dryer were calculated and determined the safety factor of the critical equipment. The results showed that thermal expansion led to structure deformation,the stress caused by temperature load was maximal,while the influence of mechanical load was minimal. The primary general membrane stress of dry was 61. 70 MPa,the sum of primary general membrane stress and primary bending stress was 260. 40 MPa. The design scheme met the material allowable requirements and the design scheme was feasibility. The max axial and radial displacement of the dryer was 44. 60,29. 50 mm. The width of water seal tank,guide plate,scraper height,distance between scraper and cowl flap should be considered at designtime.

       

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