磁场作用下重介质旋流器悬浮液密度调控研究
Regulation of suspension density in dense medium cyclone under magnetic field
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摘要: 针对传统三产品重介质旋流器在二段分选密度调节方面的缺陷,通过外加可调磁场作用,采用Maxwell有限元分析软件仿真模拟和构建试验分选系统相结合的方法,研究磁场作用下重介质旋流器分选密度的变化。模拟结果表明,旋流器内部单个磁铁矿粉受力由中心向器壁随着半径的增大,磁力逐渐增大,重介质旋流器中心区域所受磁力近似为0,器壁处磁力达到最大值,与传统重介质旋流器分选结果吻合。介质试验中,通过改变输入电流强度控制磁场,随着电流强度的增加,底流密度由1.454 g/cm3增至1.604 g/cm3,溢流密度由1.162 g/cm3降至1.126 g/cm3,理论分选密度由1.440g/cm3增至1.566 g/cm3,说明电流强度改变了旋流器内部的密度场,使得旋流器分离锥面向器壁方向移动,与数据模拟结果吻合。Abstract: In order to improve density regulation ability of traditional three- product dense medium cyclone in the second phase,an adjustable magnetic field,a Maxwell finite element analysis software and a new designed separation process were added. The numerical simulation results showed that,the magnetic force in the middle of cyclone was zero,with the increase of radius,the magnetic force rose which increased to the maximum near the inner wall. The magnetic field intensity could be adjusted by current intensity. As the current rose,the underflow density and theoretical separation density increased from 1. 454 g / cm3 to 1. 604 g / cm3 and from 1. 440 g / cm3 to 1. 566 g / cm3 respectively. The overflow density decreased from 1. 162 g / cm3 to 1. 126 g / cm3. The results showed that the current intensity changed the density field and moved the separation cone to the direction of cyclone wall. The experimental results agreed well with the numerical simulation results.
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