长平选煤厂末煤系统降低介耗的措施
Medium consumption reduction measures of slack coal processing system in Changping coal preparation plant
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摘要: 针对长平选煤厂末煤系统介耗高的问题,以介质流通各环节为基础,从介质的技术耗损和管理耗损2方面对介耗高的原因进行分析,提出了改造措施。结果表明,末煤介质回收系统不完善,磁选机回收效果差,矸石带走大量介质,脱介筛脱介效果差,磁铁矿粉质量不合格,磁铁矿粉的储运、添加方式不合理等是造成长平选煤厂末煤系统介耗高的主要原因。通过在脱介筛入料溜槽内加装缓冲板,在脱介筛入料端加装挡煤皮,在脱介筛中部加装1道喷水;在溢流方箱内加设10块2 mm筛网,对物料进行预脱介;在主厂房合介桶旁边建浓介池,缩短加介管路;加强磁铁矿粉管理,严控磁铁矿粉质量等措施对长平选煤厂进行改造,使选煤厂末煤介耗由2.0 kg/t降至1.5 kg/t,全年节约介质费用90.09万元。Abstract: In order to decrease medium consumption of slack coal processing system in Changping coal preparation plant,taking each link which consumed medium as research object,the causes of large medium consumption were analyzed from technology level and management level. The results showed that,imperfect medium recovery system of powder coal,poor effects of spraying screen and magnetic separator,nonstandard daily management of magnetite powder led to high medium consumption. The above problems were reformed by installing buffer board in chute of spraying screen,setting up coal retaining plate at the inlet of spraying screen,adding spraying process in the middle of spraying screen,installing 10 pieces of 2 mm screen mesh in overflow launder,preremoving medium,building concentrated medium storage tank near the mixed medium bucket in the main plant,shortening medium addition pipe,regulating magnetite powder quality and use management. After transformation,the medium consumption reduced from 2. 0 kg / t to 1. 5 kg / t,lower the production cost and increased the economic benefits.
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