高级检索

    旋流对冲锅炉侧墙贴壁风结构优化及布置数值模拟

    Numerical simulation of structure optimization and layout of near-wall air nozzle on an opposed wall-fired boiler

    • 摘要: 以一台650 MW超临界旋流对冲锅炉为研究对象,通过数值模拟方法分析了不同喷口型式、喷口高度下侧墙水冷壁附近烟气成分分布特性,优选出喷口高度h=40 mm的圆形槽状型式设计了一套缓解侧墙高温腐蚀的贴壁风组合方案,并通过全炉膛模拟对方案进行效果评估。结果表明:在未添加贴壁风的原始工况下,模拟结果显示的侧墙高CO浓度区域与实际腐蚀发生的位置吻合;在安装位置、喷口高度、喷口速度及风量均保持一致的条件下,圆形槽状喷口、方形竖槽喷口、方形横槽喷口对高温腐蚀面积比ε的降幅分别为4.23%、2.42%、5.70%,其中圆形槽状喷口不仅具有较好的防腐效果,且其O2气膜的分布特性也更适合工程应用;在保持喷口型式、安装位置、喷口风量一致的条件下,在喷口射流上游,喷口气流与炉膛主流的相对速度对O2气膜浓度的衰减起主导作用;在喷口射流下游,炉膛主流的强度和对喷口气流的冲刷面积对O2气膜浓度的衰减起主导作用,h=30、40、50、60 mm四种喷口对高温腐蚀面积比ε的降幅分别为5.62%、4.23%、3.87%、3.20%。实际工程应用中,为保持较好防腐效果的同时,避免阻力损失过大及气流速度过大造成水冷壁管壁磨损,建议选取h=40 mm喷口为宜。设计的贴壁风组合方案可在侧墙大部分区域形成相互交叉的O2气膜,将高温腐蚀易发区域所占比例降低至12.88%,且该方案对炉内燃烧及污染物的排放影响较小。

       

      Abstract: Taking a 650 MW supercritical opposed wall-fired boiler as the research object,the distribution characteristics of the flue gas components near the water wall of the side wall under different nozzle types and nozzle heights were analyzed by numerical simulation methods. A circular slot nozzle with height of h = 40 mm is selected to design a combination schemes,which can mitigate the hightemperature corrosion of side walls. And the effect of the scheme was evaluated by the whole furnace simulation. The results show that: the simulated high CO concentration area of the side wall coincides with the actual corrosion location under the original condition without adding the wall wind; With the same installation position,nozzle height,air speed and air flux,the reduction rates of the high-temperature corrosion ratio ε of the circular slot nozzle,the vertical slot nozzle,and the horizontal slot nozzle are 4.23%,2.42%,and 5.70%,respectively,and the circular slot nozzle not only has a good anticorrosive effect,but its O_2 distribution characteristics are also more suitable for engineering applications; With the same nozzle type,installation position and air flux,the relative velocity between the nozzle stream and the main stream plays a leading role in the attenuation of the O_2 concentration at the upstream nozzle stream; The intensity of the main stream and its scouring area to the nozzle stream plays a leading role in the attenuation of the O_2 concentration at the downstream nozzle stream. The declines in the high-temperature corrosion ratios ε of the four nozzles h = 30,40,50,and 60 mm are 5.62%,4.23%,3.87%,3.20%. In engineering applications,in order to maintain a good anti-corrosion effect,and avoid the excessive loss of flow resistance and waterwall wear caused by highspeed airflow,it is recommended to select the nozzle with h = 40 mm. The designed combination scheme of near-wall air can form an intersecting O_2 curtain in most side wall area,the proportion of areas prone to high temperature corrosion is reduced to 12.88%,and the scheme has little impact on combustion and pollutant emissions.

       

    /

    返回文章
    返回